C-2150016 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150016 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2011

DESCRIPTION

2150016 -1

FINE CRIMP HEIGHT ADJUST

2150016 -2

FINE CRIMP HEIGHT ADJUST

2150016 -5

FINE CRIMP HEIGHT ADJUST

2150016 -6

NON-CRIMP HEIGHT ADJUST

2150016 -7

7- 2150016 -7

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.79 mm [.110]

INSUL 4.57 mm [.180]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: RECEPTACLE, FASTON .250 SERIES

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

6.00-6.80 mm [.236-.268 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-2036

n 3.05-4.31 mm [.120-.170 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

63306-1

C1__DWG_PN_1_1

60713-1

C1__DWG_PN_2_1

42660-1

C1__DWG_PN_3_1

1217393-1

C1__DWG_PN_4_1

63306-2

C1__DWG_PN_1_2

60713-2

C1__DWG_PN_2_2

42660-2

C1__DWG_PN_3_2

63985-1

C1__DWG_PN_4_2

42400-1

C1__DWG_PN_1_3

350981-2

C1__DWG_PN_2_3

60650-1

C1__DWG_PN_3_3

63674-1

C1__DWG_PN_4_3

42400-2

C1__DWG_PN_1_4

42219-1

C1__DWG_PN_2_4

60650-2

C1__DWG_PN_3_4

1742948-1

C1__DWG_PN_4_4

42400-3

C1__DWG_PN_1_5

42219-2

C1__DWG_PN_2_5

60650-3

C1__DWG_PN_3_5

1742971-4

C1__DWG_PN_4_5

1742198-1

C1__DWG_PN_1_6

154692-1

C1__DWG_PN_2_6

1217272-1

C1__DWG_PN_3_6

WIRE

SIZE

14 AWG

(1)18 & (1)16

(2)18

16 OR (1)20 & (1)18

18 AWG

CRIMP HEIGHT

mm [INCH]

1.85+/-0.05 [.073+/-.002] W1__DWG_WGAUGE_1

1.85+/-0.05 [.073+/-.002] W1__DWG_WGAUGE_2

1.73+/-0.05 [.068+/-.002] W1__DWG_WGAUGE_3

1.63+/-0.05 [.064+/-.002] W1__DWG_WGAUGE_4

1.47+/-0.05 [.058+/-.002] W1__DWG_WGAUGE_5

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.5

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.5

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.0

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

10.0

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

11.7

W1__FA_SETTING_5

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150016 -4

2150016 -5

2150016 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 LUBRICATION RECOMMENDED FOR ALL TERMINALS. REFER TO APPLICATOR

INSTRUCTION SHEED FOR LUBRICATION INFORMATION.

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-2

2119641-1

1901697-1

8- 2150016 -5

8- 2150016 -4

2063961-1

5-18022-5

2119653-1

1901697-1

8- 2150016 -5

8- 2150016 -4

2063961-1

5-18022-5

2119653-1

2119792-2

2119641-1

2063440-1

2168400-7 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 1 1 1 11

- - 1 - - -1

- 1 - 1 1 11

- - - - 1 -1

- 1 - 1 1 11

- - 1 - - -1

- 1 1 1 1 11

-77 -7 -6 -5 -2 -1

2079383-5

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119759-1

2119082-9

PART NO

SCR, BHSC, RoHS (M4 X 20)

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, END FEED, NON-ADJUST

CAM, SNAIL, INSULATION ADJUSTMENT

DESCRIPTION

261

260

252

250

249

248

247

246

245

244

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ECR-16-003756

REVISIONS

DESCRIPTION

DATE

11MAR2016

DWN

APVD

XZ CT

- 1 1 1 1 1 1 2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 1 1 1 2119083-1

RETAINER, INSULATION DIAL

242

- - 2 2 - - 2 2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - - 1 1 2119580-1

MECHANICAL FEED ASSEMBLY

239

- - - - 1 - 1 2063440-1

AIR FEED MODULE

238

- - 1 1 - - 1 2119740-2

TAG,IDENTIFICATION

213

- - REF REF - - 1 1901697-1

FEED FINGER ASSEMBLY,EF

183

- 1 1 1 1 11

6-993111-6

8-22280-7

PIN, SLOTTED SPRING 3.0 X 14.0

SPRING, COMPRESSION

177

176

- 1 1 1 1 1 1 1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 1 1 1 1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF 1 994970-2

COUNTER, MAGNETIC

164

- - - - 1 -1

240638-1

SPRING, FEED FINGER

163

- - - - 1 - 1 3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 - - 1 1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 1 1 1 2119955-2

ASSY, LUBRICATOR, END FEED

- 1 1 1 1 11

455888-4

SPACER, CRIMPER

- 1 1 1 1 1 1 2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 2 2 2 2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 1 1 1 2119740-1

TAG,IDENTIFICATION

- 2 2 2 2 2 2 2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 1 1 1 1901681-5

HOLDDOWN, TERMINAL

- 2 2 2 2 2 2 2168400-5

SHCS, LOW HEAD, RoHS, M4 X 20

- 1 - 1 1 1 1 2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 1 1 1 2079383-4

SCR, BHSC, RoHS (M4 X 8)

- - - - - 11

5-18022-5

2063961-1

SCR, HEX HD CAP, M4 X 6.0

FEED FINGER

59 C

- 3 3 3 3 3 3 2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 2 2 2 2168083-3

SCR, SKT HD CAP, RoHS, M4 X 12.0

- 2 2 2 2 2 2 5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 2 2 5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5

- - - - 1 - 1 2119792-2

PAWL, EF, AIR

6 - 1 1 1 1 1 1 1-1752354-4 STANDOFF,HOLD-DOWN

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - - 1 1 2119652-1

FEED CAM, PRE FEED

- - - - - 1 1 2119653-1

FEED CAM, POST FEED

- 1 1 1 1 1 1 2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 1 1 1 2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 1 1 1 2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 1 1 1 2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 1 1 1 2119957-1

APPLICATOR SHIM PACK

- 1 1 1 1 1 1 2119644-2

RAM WASHER, PRECISION

6 - 1 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 1 1 1 2119092-1

BOLT, ADJUSTMENT

- 7 7 7 7 7 7 1-18028-2

WASHER, FLAT, REG M4

- 1 1 1 1 11

- 2 2 2 2 22

2168400-5

1-2168083-0

SHCS, LOW HEAD, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

- 1 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 2 2 2 1320906-1

STUD, THREADED

- 1 1 1 1 1 1 1752371-1

PLATE, STRIP GUIDE

- 1 1 1 1 11

240825-1

PLATE, STRIP HOLD DOWN

- 2 2 2 2 2 2 2-22281-3

SPRING, COMPRESSION

- 1 1 1 1 1 1 1752373-4

DRAG

- 2 2 2 2 2 2 1901259-6

GUIDE, LOWER STRIP

- 4 4 4 4 4 4 1-2079383-1 SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 1 11

240641-1

SPACER

- 1 1 1 1 1 1 1752360-1

SPACER,HOLD-DOWN

1 - 1 1 1 1 11

240644-1

PLATE, REAR SHEAR

- - - - - -1

1 - 1 1 1 1 11

690495-4

PLATE, FRONT SHEAR

1 1 1 1 1 1 1 1 3-1803000-1 ANVIL, COMBINATION, END FEED

1 - 1 1 1 1 1 1 1-2217206-4 BLADE, SLUG

- 1 1 1 1 1 1 1-240641-6

SPACER

- 1 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 1 2119582-3

CRIMPER, INSULATION F PREMIUM

- 1 1 1 1 1 1 1-455888-0

SPACER, CRIMPER

1 1 1 1 1 1 1 1 1-1633730-9 CRIMPER, WIRE

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

29NOV2011

B. WEAVER

CHK

29NOV2011

G. HOFFNER

APVD

29NOV2011 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150016

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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