C-2150011 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150011 -1
B
2150011 -2
B
2150011 -5
B
D
2150011 -6
B
2150011 -7
B
7- 2150011 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.29 mm [.090]
3.56 mm [.140]
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{.250 SERIES FASTIN-ON RECEPT.}
WIRE STRIP LENGTH
.189-.220 IN [4.80-5.60 mm]
TERMINAL
NONE
APPLICATION
C _{SPECIFICATION}
-
INSULATION DIAMETER RANGE
n ^{.090-.130 IN [2.29-3.30 mm]}
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
735212-1
C1__DWG_PN_1_1
735212-2
C1__DWG_PN_2_1
WIRE
SIZE
18 AWG
20 AWG
22 AWG
CRIMP HEIGHT
mm [INCH]
1.22+/-0.05 [.048+/-.002] ^{W1__DWG_WGAUGE_1}
1.09+/-0.05 [.043+/-.002] ^{W1__DWG_WGAUGE_2}
1.02+/-0.05 [.040+/-.002] ^{W1__DWG_WGAUGE_3}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.1
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
8.4
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
9.2
W1__FA_SETTING_3
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150011 -4
2150011 -4
2150011 -5
2150011 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62,180}
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
11 _{THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH}
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
A
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 _{GRIND TO LENGTH AT ASSEMBLY.}
& 242.
AMP 4805 REV 31MAR2000
5
4
2119950-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
2119792-2
-
2119641-1
-
1901697-1
8- 2150011 -5
-
-
-
8- 2150011 -4
-
-
2063961-1
5-18022-5
2119653-1
-
1901697-1
8- 2150011 -5
-
-
-
8- 2150011 -4
-
-
2063961-1
5-18022-5
2119653-1
-
2119792-2
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
2063440-1
2168400-7 (QUANTITY 2)
-
-
2168400-7 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- - 1 - - -¹
- 1 - 1 1 1¹
- - - - 1 -¹
- - - - 1 -¹
- - - - 1 -¹
- 1 - 1 1 1¹
- 1 - 1 1 1¹
-77 -7 -6 -5 -2 -1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
DESCRIPTION
260
252
250
249
248
247
246
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
A
B
RELEASED
ECR-13-014895
REVISIONS
DESCRIPTION
1
DATE
19MAR2012
23SEP2013
DWN
APVD
KH SX
XZ GB
- - 1 - - - ¹ 2119759-1
RAM, AMP STYLE, END FEED, NON-ADJUST
245
- 1 1 1 1 1 ¹ 2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
244
- 1 1 1 1 1 ¹ 2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
6 - 1 1 1 1 1 ¹ 2119083-1
RETAINER, INSULATION DIAL
242
- - 2 2 - - ² 2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
- - - - - 1 ¹ 2119580-1
MECHANICAL FEED ASSEMBLY
239
- - - - 1 - ¹ 2063440-1
AIR FEED MODULE
238
- - 1 1 - -¹
- - REF REF - - ¹
2119740-2
1901697-1
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
213
D
183
6 ^{- 1 1 1 1 1 1 1-1976055-3 STANDOFF, HOLD-DOWN}
180
- 1 1 1 1 1 ¹ 6-993111-6 PIN, SLOTTED SPRING 3.0 X 14.0
177
- 1 1 1 1 1 ¹ 8-22280-7
SPRING, COMPRESSION
176
- 1 1 1 1 1 ¹ 1752353-2
GUIDE PIN,HOLDDOWN
175
- 1 1 1 1 1 ¹ 1901680-2
GUIDE PIN,HOLDDOWN
174
- - - - 2 -²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1 1 1 ¹ 994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF REF ¹ 994970-2
COUNTER, MAGNETIC
164
- - - - 1 - ¹ 240638-1
SPRING, FEED FINGER
163
- - - - 1 - ¹ 3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - - ¹ SEE NOTE 4 MEMORY CHIP, PROGRAMMED
135
- - 1 1 - - ¹ 1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 1 1 ¹ 455888-4
SPACER, CRIMPER
82
- 1 1 1 1 1 ¹ 2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2 2 ² 2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 - - 1 1 ¹ 2119740-1
TAG,IDENTIFICATION
67
- 2 2 2 2 2 ² 2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 1 1 1 1 ¹ 1901681-5
HOLDDOWN, TERMINAL
65
- 2 2 2 2 2 ² 2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
64
6 ^{- 1 - 1 1 1 1 2119793-1}
LIMITER, ADJUSTMENT BOLT
63
- 3 - 3 3 3³
- 1 1 1 1 1¹
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
62 _C
60
- - - - - 1 ¹ 5-18022-5
SCR, HEX HD CAP, M4 X 6.0
59
- - - - - 1 ¹ 2063961-1
FEED FINGER
58
- 3 3 3 3 3 ³ 2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2 2 ² 2168083-3
SCR, SKT HD CAP, RoHS, M4 X 12.0
56
- 2 2 2 2 2 ² 5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2 2 ² 5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2 2 ² 986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- 1 1 1 1 1 ¹ 1-5018030-0 NUT, HEX, REG, RoHS, M3.5
52
- - - - 1 - ¹ 2119792-2
PAWL, EF, AIR
51
- - - - 1 2³
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - - 1 ¹ 2119652-1
FEED CAM, PRE FEED
48
- - - - - 1 ¹ 2119653-1
FEED CAM, POST FEED
47
- 1 1 1 1 1 ¹ 2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1 1 ¹ 2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 1 1 ¹ 2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1 1 ¹ 2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1 1 ¹ 2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1 1 1 ¹ 2119644-1
RAM WASHER, PRECISION
38
6 ^{- 1 1 1 1 1 1 2119085-1}
FA HEAD, ATLANTIC STYLE
37
- 1 - 1 1 1 ¹ 2119092-1
BOLT, ADJUSTMENT
35
- 7 7 7 7 7⁷
- 2 2 2 2 2²
1-18028-2
2168083-9
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
33 _B
31
- 2 2 2 2 2 ² 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10
29
- 1 1 1 1 1 ¹ 240639-1
STRIPPER (MACHINING)
27
- 2 2 2 2 2 ² 1320906-1
STUD, THREADED
25
- 1 1 1 1 1 ¹ 1752371-9
PLATE, STRIP GUIDE
24
- 1 1 1 1 1 ¹ 240825-2
PLATE, STRIP HOLD DOWN
23
- 2 2 2 2 2 ² 2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 1 1 ¹ 1752373-4
DRAG
20
- 2 2 2 2 2 ² 1901259-4
GUIDE, LOWER STRIP
18
- 4 4 4 4 4 ⁴ 1-2079383-1 SCR, BHSC, RoHS (M6 X 12)
17
- 1 1 1 1 1 ¹ 1752360-1
SPACER,HOLD-DOWN
13
1 ^{- 1 1 1 1 11}
240833-2
PLATE, REAR SHEAR
11
- - - - - -¹
-
-
10
1 ^{- 1 1 1 1 1 1 1-690495-5 PLATE, FRONT SHEAR}
9
1 ^{1 1 1 1 1 1 1 6-1333217-1 ANVIL, EF .090}
8
1 ^{- 1 1 1 1 1 1 2217206-4}
BLADE, SLUG
7
- 1 1 1 1 1 ¹ 1-240641-0 SPACER
5
- 1 1 1 1 1 ¹ 238009-1
BLOCK, FL CRIMPER SPACER
4
1 ^{1 1 1 1 1 1 1 2-1633961-3 CRIMPER, INSULATION F PREMIUM}
3
- 1 1 1 1 1 ¹ 455888-5
SPACER, CRIMPER
2
1 ^{1 1 1 1 1 1 1 6-456406-5 CRIMPER, WIRE PREMIUM}
1
-77 -7 -6 -5 -2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
K.HUANG
CHK
S.XI
APVD
I.CRUZ
PRODUCT SPEC
21DEC2011
21DEC2011
21DEC2011 ^NAME
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150011
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
B
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION