411-1040 Datasheet, PDF (1/2 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools

MATE-N-LOK* Terminal
Crimping Tools
Instruction Sheet
411-1040
27 JAN 16 Rev B
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Pin
Crimp Symbol
Stamped Here
Locator Slot
5.2 [.205]
Insulation Crimping
Adjustment Pin in
No. 3 Position
Socket
CERTI-CRIMP*
Hand Crimping Tool
Ratchet Control
Wire Barrel
5.2 [.205]
Insulation Barrel
TOOL
NO.
575937
575938
CRIMP
SYMBOL
A
B
A
B
WIRE SIZE
mm [CMA]
0.3-0.75
[600-1500]
0.5-1.0
[1000-2000]
1.0-1.5 MM
[2000-3000]
1.5-2.5
[3000-5000]
INSULATION DIAMETER
mm [in.]
1.39-2.54
[.065-.100]
1.65-2.79
[.065-.110]
2.28-3.3
[.090-.130]
2.54-3.8
[.110-.150]
Figure 1
TERMINAL
NO.
163240
163241
160495
160496
160497
160498
160497
160498
TERMINAL
H.P. NO.
163242
163243
160565
160566
160567
160568
160567
160568
1. INTRODUCTION
Crimping tools 575937 and 575938 are used to crimp the MATE-N-LOK Terminals listed in the table in
Figure 1. Use this table to select the proper tool for the wire size to be used.
NOTE
Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are for reference only and are not
drawn to scale
Reasons for reissue are provided in Section 5, REVISION SUMMARY.
2. WIRE STRIPPING
Strip the wire 5.2 mm [.200 in.] for both the pin and socket terminals.
3. INSULATION CRIMPING ADJUSTMENT
1. The insulation crimping jaws have three adjustments.
2. Place the insulation crimping adjustment pin in the No. 3 position. See Figure 1.
3. Place the terminal in the tool according to Paragraph 4, and insert the unstripped wire into only the
insulation barrel.
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