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408-9883 Datasheet, PDF (1/6 Pages) TE Connectivity Ltd – Tool Assembly 90546- 1 with
PRO- CRIMPER* III Hand Crimping
Tool Assembly 90546- 1 with
Die Assembly 90546- 2
Instruction Sheet
408- 9883
16 Mar 11 Rev D
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- use, production operations is available.
Locator
Assembly
(Supplied with
Die Assembly)
Font of Tool
(Locator Side)
Stationary Jaw
Back of Tool
(Wire side)
Pivot Pin
Die
Assembly
Moving Jaw
PRO- CRIMPER III Hand
Crimping Tool Frame
354940- 1 (408- 9930)
Ratchet Adjustment Wheel
The PRO- CRIMPER III Hand Crimping Tool is a “Commercial” grade tool
and is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. TE offers a variety of tools to satisfy your
performance requirements. For additional information, contact the Tooling
Assistance Center at 1- 800- 722- 1111.
TE Die Assembly Locator Assembly{ Contact Family}
90546--2
58515--1
Universal
MATE--N--LOK*
Contacts
Size
(AWG)
20--18
16--14
Stationary
Handle
Moving
Handle
Wire
Insul Dia
(mm [In.])
1.52 to 3.30
[.060 to .130]
Strip Length
(mm [In.])
3.96 to 4.75
[.156 to .187]
{ Supplied with die assembly. Also available separately.
} Contact the Tooling Assistance Center or Product Information (below) for specific contact part numbers.
Figure 1
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool
Assembly 90546--1 consists of Die Assembly
90546--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. The die assembly consists of
crimping dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
NOTE
i
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures
and illustrations are for identification only and are
not drawn to scale.
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
2. DESCRIPTION (Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111
All Rights Reserved
PRODUCT INFORMATION 1--800--522--6752
TE logo is a trademark.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
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