408-9404 Datasheet, PDF (1/6 Pages) TE Connectivity Ltd – Insertion/Extraction Tool 91285-1

Insertion/Extraction Tool 91285-1
and Replacement Tip Kits 543382-[ ]
Instruction Sheet
408-9404
26 MAR 13 Rev D
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Insertion/Extraction
Handle
Cap
[.050 In.] Hex
Wrench
Insertion/Extraction Tips
Plug
CONTACT SIZE
HD-20
HD-20
HD-20
HD-20
HD-20
HD-22
WIRE SIZE (AWG)
28-20
24-18
28-24
Posted
Posted
28-22
COLOR CODE
Yellow
Red
Brown
Blue
Black
Green
Figure 1
INSERTION/EXTRACTION TIPS
TYPE
Insertion
Extraction
Extraction
Extraction
Insertion
Insertion/Extraction
PART NUMBER
543382-5
1-543382-0
1-543382-1
543382-6
543382-7
543382-8
1. INTRODUCTION
This instruction sheet covers the use of Insertion/
Extraction Tool 91285-1 and Replacement Tip Kits
543382 shown in Figure 1. The tool is designed to
insert and extract HD-22 and HD-20 contacts used in
AMPLIMITE* High Density (HD) Connectors.
For information concerning the assembly of
AMPLIMITE HD connectors, refer to the instruction
sheet packaged with the connector.
Read these instructions thoroughly before using the
tool.
See Section 6, REVISION SUMMARY, for revision
information.
i^NOTE
NOTE
All dimensions
on
this
document
are
in
metric
units
[with
U.S. customary units in brackets]. Figures and
illustrations are for reference only and are not drawn to
scale.
2. DESCRIPTION (Figure 1)
The insertion/extraction tool consists of a handle, a
cap, six insertion/extraction tips, a plug, and a
[.050 in.] hex wrench. The handle of the tool provides
storage for the tips, plug, and hex wrench. The
insertion/extraction tips convert the tool for the
appropriate product and are used to insert or extract
connector contacts. Each tip is color coded according
to specific type and wire size. The plug is inserted into
the widest end of the tip to prevent damage to the tip
when it is secured in the tool handle. The hex wrench
is used to tighten the setscrew which secures the tip in
the tool handle.
©20113 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111
All Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
TE logo is a trademark.
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
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