408-8703 Datasheet, PDF (1/6 Pages) TE Connectivity Ltd – Crimping Die Assemblies

Crimping Die Assemblies
1583092- 1 through 1583098- 1
Instruction Sheet
408- 8703
18 APR 11 Rev B
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- use, production operations is available.
Crimping Die Assemblies for AMPOWER* Terminals and Splices
Nest
Indenter
CRIMPING DIES
ASSEMBLY INDENTER
NEST
AWG
1583092--1 1490351--1 1490352--1
6
1583093--1 1490351--2 1490352--2
4
1583094--1 1490351--3 1490352--3
2
1583095--1 1490351--4 1490352--4 1/0
1583096--1 1490351--5 1490352--5 2/0
1583097--1 1490351--6 1490352--6 3/0
1583098--1 1490351--7 1490352--7 4/0
WIRE SIZE
CMA RANGE
20,800--33,100
33,100--52,600
52,600--83,700
83,700--119,500
119,500--150,500
150,500--190,000
190,000--231,000
mm²
10.5--16.8
16.8--26.7
26.7--42.4
42.4--60.6
60.6--76.3
76.3--96.3
96.3--117
HYDRAULIC CRIMP TOOLING
HEADS
HAND TOOLS
1490745--1
1490746--1
1490747--1
1976230--1
1490748--1
1490749--1
1490746--1
1976230--1
1490749--1
Figure 1
1. INTRODUCTION
This instruction sheet covers application and
maintenance procedures for the AMPOWER
Crimping Die Assemblies listed in Figure 1. The die
assemblies are used in Hydraulic Heads 1490745--1,
1490746--1, 1490747--1, 1976230--1 (not to be used
with splices), and Hydraulic Hand Tools 1490748--1
and 1490749--1. See Figures 1 and 3.
Basic instructions for the installation and removal of
dies are covered in Section 3; wire preparation and
crimping procedures are covered in Section 4; and
Maintenance and Certification are covered in
Section 6.
Read these instructions carefully prior to installing,
removing, or using the dies.
2. DESCRIPTION
The AMPOWER die assemblies listed in the table in
Figure 1 are used to crimp AMPOWER terminals and
splices. Wire strip length is provided in Figure 2.
The die assemblies are single position sets, each
consisting of an anvil subassembly and an indenter
subassembly.
NOTE
i
All dimensions on this document are in metric
units [with U.S. customary units in brackets].
Figures and illustrations are for identification only
and are not drawn to scale.
Refer to Figure 1 to ensure compatibility of crimping
dies and wire size. For instructions relative to the
crimping head and the hydraulic power units, refer to
the instructions packaged with them.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.
PRODUCT INFORMATION 1--800--522--6752
For latest revision and Regional Customer Service,
visit our website at www.te.com
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
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LOC B