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408-8691 Datasheet, PDF (1/7 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools
Crimping Dies
for SOLISTRAND*
Terminals and Splices
Instruction Sheet
408-8691
06 NOV 14 Rev G
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Crimping Dies for SOLISTRAND Terminals and Splices
Indenter
Nest
DIES
NEST
INDENTER
1490413-1▪
1-1490413-4†
1490414-1▪
1490413-9●
1490414-2●
1490413-2▪
1-1490413-5†
1490414-2▪
1-1490413-0● 1490414-2●
1490413-3▪
1-1490413-6†
1490414-2▪
1-1490413-1● 1490414-2●
1490413-4▪
1-1490413-7†
1490414-2▪
1-1490413-2● 1490414-3●
1490413-5▪
1-1490413-8†
1490414-3▪
1-1490413-3● 1490414-3●
1490413-6
1-1490413-9†
1490413-7
2-1490413-0†
1490414-3
1490413-8
2-1490413-1†
NOMINAL WIRE SIZE
mm2
AWG
7-8
8
13-15
6
21
4
34-35
2
59-60
1/0
67-70
2/0
80-95
3/0
100-125
4/0
TYPICAL
PRODUCT
33463 / RTT♦
33466 / RTT♦
34323 / BS
35187 / PS
36946 / PS
36948 / PS
36927 / RTT♦
36932 / RTT♦
mm2
[CMA RANGE]
6.637-10.539
[13,100-20,800]
10.539-16.771
[20,800-33,100]
16.771-26.653
[33,100-52,600]
26.653-42.411
[52,600-83,700]
42.411-60.551
[83,700-119,500]
60.551-72.259
[119,500-150,500]
72.259-96.274
[150,500-190,000]
96.274-117.049
[190,000-231,000]
TOOL OR
HEAD NUMBER
Head Number
1901820-1
1901821-1
1490747-1
Hydraulic Hand
Tool Number
1490748-1
1490749-1
Hydraulic
Battery Tools
2280116-1, -2
2161171-1, -2
2280308-1, -2
▪Also used for STRATO-THERM* Heat Resistant Uninsulated Terminals ♦RTT = Ring Tongue Terminals BS = Butt Splice
PS = Parallel Splice ●Dies for Heavy Duty Terminals †90°Bend Terminals
1. INTRODUCTION
Figure 1
This instruction sheet provides application instructions, maintenance, and inspection procedures for the dies
listed in Figure 1. These dies crimp SOLISTRAND ring tongue terminals, butt splices, and parallel splices to
solid or stranded copper wire (also listed in Figure 1).
The dies are used in Hydraulic Heads 1901820-1, 1901821-1, 149047-1; Hydraulic Hand Tools 1490748-1,
1490749-1; and Hydraulic Battery Tools 2280116-[ ], 2161171-[ ], 2280308-[ ]. Refer to Figure 1 and Figure 2.
NOTE
All dimensions on this document are in metric units [with U. S. customary units in brackets]. Figures and illustrations are for
reference only and are not drawn to scale.
Reason for revision is given in Section 7, REVISION SUMMARY.
© 2014 TE Connectivity family of companies
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
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