408-7563 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY.

Crimping Die Assemblies
90240- 2, 90248- 2, and 90280- 1
Instruction Sheet
408- 7563
14 MAR 11 Rev B
Die
Holding
Screw
Assembly
Screw
Moving
Die
Floating
Crimper
PIDG* FASTON*
Terminal
Wire Strip
Length
(See Table)
Saddle
Wire
Barrel
AMP- TAPETRONIC*
Machine 69875
Die
Holding
Screw
Stationary
Die
Conductor
Insulation
Insulation
Barrel
NOTE: Not to Scale
DIE
ASSEMBLY
NUMBER
90248--2
90240--2
90280--1
PART NUMBER
(TAPE MOUNTED)
60894--2
61048--2
61060--2
42844--3
61198--4
TERMINAL
SERIES
INSULATION
COLOR
.110
Clear
Green
.250
Yellow
RANGE
(AWG)
22 -- 18
14 -- 12
12 -- 10
WIRE
STRIP LENGTH INSULATION
+0.41 [.016]
DIA (Max)
5.56 [.219]
2.54 [.100]
8.74 [.344]
7.14 [.281]
6.35 [.250]
Figure 1
1. INTRODUCTION
This instruction sheet covers die assemblies that are
used to crimp PIDG FASTON Terminals. Refer to
Figure 1 for appropriate die assembly and terminal
combinations. The dies and terminals are color coded
to indicate accepted wire range. The dies fit into the
AMP--TAPETRONIC Machine 69875. Refer to
Customer Manual 409--1993.
NOTE
All dimensions on this sheet are in millimeters
[with inch equivalents provided in brackets].
Figures and illustrations are for identification only
and are not drawn to scale.
Read these instructions carefully and completely
before crimping any terminals.
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
2. DESCRIPTION (Figure 1)
screw. The moving die has a die holding screw and a
saddle with an assembly screw, and it is marked to
indicate the wire range crimped.
3. DIE INSTALLATION
Prepare the machine to receive dies according to the
instructions in 409--1993 under “Die Replacement”,
and proceed as follows:
1. Position the moving die into the upper crimping
area of the machine and finger tighten the holding
screw.
2. Position the stationary die into the lower
crimping area of the machine and start the holding
screw, but do not tighten it.
3. Hand cycle the machine until the dies bottom
against each other. Tighten both holding screws.
Each die assembly consists of a stationary die and a Re--assemble and adjust the machine, again following
moving die. The stationary die has a die holding
the instructions provided in 409--1993.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111
All Rights Reserved
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This controlled document is subject to change.
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