408-7347 Datasheet, PDF (1/2 Pages) TE Connectivity Ltd – This instruction sheet covers the use of insertion tools

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Insertion Tools 91002 and 91002-2
Connector (Typ)
Instruction Sheet
408-7347
17 OCT 11 Rev A
Tips
Insertion Tool
Wire
Contact
Wire
Handles
Figure 1
1. INTRODUCTION
This instruction sheet covers the use of insertion tools
91002-1 and 91002-2 which are designed to insert pin
and sockect contacts (which are crimped to small, fragile
wires) into connectors.
Read these instructions thoroughly before inserting
any contacts.
NOTE
i
All dimensions on this instruction sheet are in
millimeters [with inch equivalents in brackets.]
2. DESCRIPTION (Figure 1)
This tweezer-shaped tool features two grooved
insertion tips for grasping the wire connected to the
contact and tool handles which assist in applying even
pressure to the insertion tips.
The tool is designed for 2.286 mm [.090-in.] maximum
diameter insulation. but the tool can also be used with
other types of wire if caution is used during insertion.
CAUTION
!
To determine whether the insertion tool is needed in
an application, refer to the instruction sheet
packaged with the product or check with your local
TE representative.
3. INSERTION PROCEDURES (Figure 1)
Insert the contact as follows:
1. Place the insertion tool over the wire, with tool
insertion tips behind the contact.
2. Squeeze tips together to hold the wire and
contact in position.
3. Align the contact with back of contact cavity in the
housing, and insert the contact into housing until it is
fully seated.
NOTE
i
Some contact cavities will not permit entry of the
tool tips. If the contact is not fully inserted, grasp
the wire further back from the contact and push the
contact in again until it is fully seated.
4. Release pressure on tool tips and remove tool.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change.
All Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
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