408-6944 Datasheet, PDF (1/2 Pages) TE Connectivity Ltd – Uninsulated Bandolier Post Insertion Tool

Uninsulated Bandolier Post
Insertion Tool 91419- 1
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09 MAR 12 Rev B
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- use, production operations is available.
Tool Part Number
Insertion Tool 91419- 1
Plunger
Adjusting Nut
Locknut
Alignment
Grooves
Mating Length
Receptacle End
Wiring End
Figure 1
1. INTRODUCTION
This instruction sheet covers the use of Uninsulated
Bandolier Post Insertion Tool 91419--1 which are
designed to insert the loose--piece version of
AMPMODU* .025 Square Post with Bandolier Carrier
Strip onto printed circuit (pc) boards or panels. This
insertion tool is used with posts having a mating
length ranging from 5.97--11.43 [.235--.450]. See
Figure 1. Read these instructions carefully before
using the tool.
NOTE
i
Dimensions in these instructions are in metric
units [with inches in brackets]. Figures are for
reference only and are not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
DANGER
Do NOT depress the tool handle when the tool is
not being used to insert a post. Doing so may
cause injury or damage to the tool.
3. INSERTION PROCEDURE (Figures 2 and 3)
1. Check the mating length of the post, then adjust
the tip insertion depth as follows:
(a) Loosen the locknut and rotate the
adjustment nut (see Figure 1) until the proper
insertion depth is achieved. Use the formula
given in Figure 2 as a guide.
(b) When the proper insertion depth is
achieved, retighten the locknut against the
adjustment nut.
2. DESCRIPTION
The insertion tool consist of a spring--loaded plunger
and a receptacle tip which forces the uninsulated
posts into the pc board. The tip features an adjusting
nut and a locknut which allows adjustment for various
post lengths. In order to activate the impact
mechanism, 53.38--57.83 N [12--13 lb--force] is
required.
A pc board (or panel) support should be used during
insertion. Make certain that the support is deep
enough to receive the fully inserted posts.
X
X = Total Post Length - (minus) Mating Length
(Receptacle End) - (minus) 0.15 [.006].
Figure 2
.2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company
All Rights Reserved
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TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.
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