408-4389 Datasheet, PDF (1/2 Pages) TE Connectivity Ltd – Crimp Height Gage

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Crimp Height Gage 904170-1
Instruction Sheet
408-4389
10 OCT 11 Rev C
2. While holding the modular plug in the nest, slide
Nest
the GO end of the spanner over each contact as
shown in Figure 2. Repeat this step with the NO-GO
end of the spanner.
CAUTION
DO NOT force the spanner over modular plug.
Damage to the gold plated contacts or spanner
!
may result.
GO/NO-GO Spanner
If both ends of the spanner pass over a contact, the
crimp height of that contact is below the allowed
tolerance. If both ends of the spanner fail to pass
over a contact, the crimp height of that contact is
above the allowed tolerance.
NOTE
i
For the required crimp height dimension, refer to
the applicable application specification (114-series)
for the modular plug.
Figure 1
1. INTRODUCTION
This instruction sheet covers the setup and use of the
Crimp Height Gage 904170-1 for 2-, 4-, 6-, 8-, and 10-
position modular plugs. The gage cannot be used for
4-position handset and 6-position offset modular
plugs.
The gage is designed to be used as a quick
verification of acceptable crimp height. Read these
instructions thoroughly before using the gage.
NOTE
i
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 5, REVISION SUMMARY.
2. DESCRIPTION
This gage consists of a nest and a GO/NO-GO
spanner. See Figure 1.
3. USING THE GAGE
1. Push down firmly on the crimped modular plug,
and slide the locking latch of the modular plug into
the nest, wedging the modular plug in so that it is
held tightly. Refer to Figure 2.
Acceptable Crimp Height
Side View
Hold Down
Slide
Modular Plug
Wedged in Nest
GO End of
Spanner Over
Contact (Ref)
Figure 2
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change.
All Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
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