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408-2567 Datasheet, PDF (1/1 Pages) TE Connectivity Ltd – Tool and Die Selection Chart for Insulated PIDG*, PLASTI-GRIP*, DIAMOND GRIP* and Budget Terminals and Splices (30 to 10 AWG)
Tool and Die Selection Chart for Insulated PIDG*, PLASTI-GRIP*, DIAMOND GRIP* and Budget Terminals and Splices (30 to 10 AWG)
Instruction Sheet
408-2567
25 Mar 11 Rev C
DESCRIPTION
PIDG
Terminal and Splices
Terminal
Butt Splice
PLASTI-GRIP
Terminals
PLASTI-GRIP
Splices and
Flag Terminals
Butt Splice
Parallel
Splice
Flag
DIAMOND GRIP
Terminals and Splices
Terminal
WIRE SIZE
(AWG) AND
CRIMP DOT
CODE
30-26
26-22
1 Dot
.020 Stock
Thickness
24-20
2 Dots
26-24
.027 Stock
Thickness
22-16
1 Dot
16-14
2 Dots
20-16
Heavy Duty
2 Dots
12-10
1 Dot
16-14
Heavy Duty
1 Dot
26-22
1Dot
22-16
1 Dot
16-14
2 Dot
16-14
Heavy Duty
1 Dot
12-10
1 Dot
26-22
24-20
22-16
16-14
TERMINAL
INSULATION
COLOR
Yellow
TOOL
COLOR
MARKING
Yellow
HAND TOOLS
69163 • (Crimps 26-22 PIDG Terminals
on 30-26 Wire)
“T”-HEAD
TOOLS
Yellow
Yellow
47304 •† (PIDG Terminal Only)
46121 ••
59275 •
White
White
47907-1 ••
59275 •
59300 ••
Yellow
Red
Red
47386 ••
69151-1 ••†
59824-1 ††
Red
59300 ••
59170 •
59250 ••
Blue
Green
Blue
47387 ••
69152-1 ••†
59824-1 ††
Blue
68343-1 •• (.250 Exp)
59170 •
59250 ••
Yellow
Yellow
with
Black Stripe
Yellow
Red
Blue
Yellow
with
Black Stripe
Yellow
Yellow
Yellow
59239-4 ‡ (.230 & .250 Exp)
59287-2 ‡ (.300 Exp)
69150-1 †‡ (.230 Exp)
59824-1 ††
Yellow
Red
Blue
Yellow
Yellow
46121 •• (Butt Splice Only)
45160 •• (Butt Splice Only)
45449 •• (Parallel Splice Only)
48045 • (Flag Only)
45575-1 •• (Butt Splice Only)
45450 •• (Parallel Splice Only)
48040 • (Flag Only)
48049 • (Flag Only)
68142-1 •• (.230 - .320 Flag Only)
59489 ‡ (Butt Splice Only)
59287-1 ‡ (.300 Exp) (Butt Splice Only)
59270 ‡ (Parallel Splice Only)
48049 • (Flag Only)
68142-1 •• (.230 - .320 Flag Only)
48070 •
48070-1 •†
49512 •
47110 ••† (Terminal Only)
49885-1 •• (Flag Only)
49513 ••
HEADS
FOR 626
314537-1
314270-3
314269-1
679300-1
314868-1
(Butt Splice
Only)
314869-1
(Butt Splice
Only)
DIES FOR 69710-1
(Terminals up to
15/32 in. Tongue
Width Only)
69344
69342
47806-2
47807-1
47808-6
47808-5
(.300 Exp)
46251-2
DIES FOR
68354-1
HYDRAULIC
MACHINE
68356-1
(6 AWG Only)
Butt Splice
12-10
16-14
Heavy Duty
59054 ‡
BUDGET
Terminals
and Splices
• Short Handle
22-16
16-14
12-10
•• Long Handle
† Tight Insulation Support
49379 •• (No Ratchet), 49834
49379 •• (No Ratchet), 49834
49608 ••
49656 ••
†† TETRA-CRIMP Tooling
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.
*Trademark. Other logos, product and/or Company names may be trademarks of their respective owners.
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
‡ Heavy Head
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
DIES FOR 69875
MACHINE
TOOLING
Hand Tools
69877
69878
59826-1 ††
69872
68208-1 (.200 Exp)
68348-1 (.125 Exp)
59827-1 ††
69873
68207-1 (.250 Exp)
59828-1 ††
69874
69897 (.300 Exp)
68350-1
(.230 Exp for PIDG)
(.200 Exp for PG)
69877
(Butt Splice Only)
69872
68208-1 (.200 Exp)
(Butt Splice Only)
69873
68207-1 (.250 Exp)
(Butt Splice Only)
69874
69897 (.300 Exp)
(Butt Splice Only)
69902
Long Handle Short Handle “T”-Head
TETRA-CRIMP* Heavy Head 69710-1
Pneumatic Tools
Battery Tool
BT3500
626 Pneumatic Tooling Systems
See Catalog 1773381-5. For additional
information, contact the Tooling
Assistance Center.
Machines
69903
69904
69905
68259-1
68094
68260-1
68354-1
Pneudraulic
Machine
69875
AMP-TAPETRONIC*
Machine
REVISION SUMMARY: Since the last revision of this document, the following changes were made:
• Updated document to corporate requirements
• Added Battery Tool information
1 of 1
LOC B