408-2292-3 Datasheet, PDF(1/6 Page) TE Connectivity Ltd

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408-2292-3 Datasheet, PDF (1/6 Pages) TE Connectivity Ltd – Terminal Crimping Dies

AMPOWER* Disconnect

Terminal Crimping Dies

Instruction Sheet

408-2292-3

12 JUL 13 Rev B

Lock Screw

in Ram

Typical Dies

(1/0 Thru 400 MCM)

Stationary Die

Moving Die

Flats on

Shank Typical Dies

(500-777 MCM)

AMPOWER DISCONNECT TERMINAL CRIMPING DIES

USED IN CRIMPING HEAD

69082 or 1752786-1

USED IN CRIMPING HEAD

69099 or 1752868-1

46753-3

46758-2

46758-3

68204-1

68206-1

68332-1

68200-1

68201-1

68203-1

Figure 1

1. INTRODUCTION

This instruction sheet provides information on product

application and a maintenance and inspection

procedure for AMPOWER Disconnect Terminal

Crimping Dies listed in the table in Figure 1.

These crimping dies are used to crimp AMPOWER

Quick Disconnect Terminals on wire sizes No. 1/0

through 777 MCM.

Basic instructions on the use of the dies, wire

preparation, etc., are provided in Section 2,

INSTRUCTIONS. Section 3 features a terminal âCrimp

Inspectionâ procedure, and Section 4 contains

âMaintenance and Inspection Proceduresâ which will

enable you to maintain a die certification program.

The dies are coated with preservative to prevent rust

and corrosion. Wipe this preservative from the dies,

particularly from the crimping areas.

For further instructions relative to the hydraulic power

unit and hydraulic crimping heads, refer to the

instructions packaged with these tools.

iNOTE

NOTE

All dimensions

this

document

are

metric

units

[with

U.S. customary units in brackets]. Figures and

illustrations are for identification only and are not drawn

to scale.

Reason for revision is provided in Section 5,

REVISION SUMMARY.

2. CRIMPING PROCEDURES

iNOTE NOTE

Crimping Head No. 69082 is illustrated throughout this

document, however, crimping instructions are the same

for 69082, 69099, 1752786-1, or 1752868-1 crimping

heads.

2.1. Die Insertion

DANGER

! Avoid personal injury, when using power unit, exercise

caution to avoid accidentally depressing the foot pedals

or trigger control when changing dies.

1. Select the correct dies for wire size being used.

See Figure 2.

2. Loosen the lock screw in the top section of the

crimping head. See Figure 1.

3. Insert the shank of the stationary die into the top

section of the crimping head and tighten the lock

screw. See Figure 1.

iNOTE NOTE

Ensure the dies are inserted âfullyâ nd âflatsâ on the

shanks are facing the lock screws.

4. Activate the power unit, advance the ram until the

lock screw is visible

5. Loosen the lock screw and insert the shank of the

moving die into the ram. Tighten the lock screw. See

Figure 1.

6. Active the power unit to complete the cycle and

allow the ram to return to the âDownâ position.

iNOTE NOTE

Observe that the shanks are offset on the 500, 600, and

777 MCM moving and stationary dies. Ensure that the

shank of each die is offset to the same side in order to

maintain the proper mating of dies.

2.2. Die Removal

1. Loosen the lock screw in the top section of the

crimping head and remove the stationary die.

2. Advance the ram until the lock screw is visible.

Loosen the lock screw and remove the dies.

*Trademark

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.

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