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408-1697 Datasheet, PDF (1/8 Pages) TE Connectivity Ltd – SOLISTRAND Crimping Dies
Terminals
“B”
SOLISTRAND* Crimping Dies
(Used in Crimping Heads
69097 and 69099)
Butt Splices
“B”
“B” = Wire Barrel
Instruction Sheet
408- 1697
25 APR 11 Rev C
Parallel Splices
“B”
WIRE
SIZE,
AWG
DIE SET NUMBERS FOR
CRIMPING HEAD 69097
STATIONARY MOVING
DIE
DIE
DIE SET
NUMBERS
FOR
CRIMPING
HEAD
69099
WIRE STRIP LENGTH for WIRE BARREL “B”
TERMINAL
MIN.
MAX.
BUTT SPLICE
MIN.
MAX.
PARALLEL SPLICE
MIN.
MAX.
8
46146
46145 69216D 8.33 [.328] 9.12 [.359] 10.31 [.406] 11.13 [.438] 10.31 [.406] 11.13 [.438]
6
46134
46133 69217D 9.93 [.391] 10.72 [.422] 11.91 [.469] 12.7 [.500] 11.13 [.438] 11.91 [.469]
4
46135
46133 69218D 11.13 [.438] 11.91 [.469] 13.49 [.531] 14.27 [.562] 13.49 [.531] 14.27 [.562]
2
46136
46133 45433D 12.7 [.500] 13.49 [.531] 15.09 [.594] 19.05 [.750] 16.66 [.656] 17.48 [.688]
1/0
46138
46137 45436D 19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781]
2/0
-- -- --
-- -- --
45439D 19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781]
3/0
-- -- --
-- -- --
45442 19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781]
4/0
-- -- --
-- -- --
45445 19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.84 [.781] 20.62 [.812]
DThese dies may be used for STRATO--THERM* heat resistant post--insulated terminals and splices.
Figure 1
1. INTRODUCTION
This instruction sheet provides instructions on product
application, and maintenance and inspection
procedures for SOLISTRAND Crimping Dies which
are used in Crimping Heads 69097 and 69099. See
Figure 1.
instructions packaged with the tools or contact the
Tooling Assistance Center number at the bottom of
this page.
NOTE
i
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
for reference only, and are not drawn to scale.
These dies are used to crimp SOLISTRAND
Terminals and Splices onto solid or stranded copper
wire in AWG sizes of 8--4/0.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
Basic instructions on the use of the dies, die insertion
and removal, etc., are provided in Section 2,
INSTRUCTIONS. Section 3, CRIMP INSPECTION
features a terminal and splice crimp inspection
procedure. Section 4, MAINTENANCE AND
INSPECTION, will enable you to establish and
maintain a die certification program.
2. INSTRUCTIONS
2.1. Die Insertion
DANGER Avoid personal injury. Disconnect power unit from
power supply when changing dies.
The dies are coated with a preservative to prevent
rust and corrosion. Wipe this preservative from the
dies, particularly from the crimping areas.
A. Crimping Head 69097
For further instructions relative to the hydraulic power
unit and hydraulic crimping heads, refer to the
1. Loosen the lock screw in the top section of the
crimping head. See Figure 2.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.
PRODUCT INFORMATION 1--800--522--6752
For latest revision and Regional Customer Service,
visit our website at www.te.com
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
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