408-1610 Datasheet, PDF (1/11 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.

“T”-HEAD* Crimping Tools
59170, 59250, 59275, 59300,
69692-1 and 69693-1
Instruction Sheet
408-1610
27 APR 11 Rev M
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Insulation Adjustment
Locking Screw
Insulation Adjustment
Indicator
Locator
Quick Take-Up
Trigger
Color Code
Information
• PIDG insulation restricting terminals with
TEFLONt coating, used on stranded copper wire
sizes 26 through 14.
• PIDG Radiation Resistant Terminals and Splices
on stranded copper wire sizes 26 through 14.
• PLASTI-GRIP* Terminals on solid or stranded
copper wire sizes 22 through 14.
• PLASTI-GRIP Butt Splices on solid or stranded
copper wire sizes 26 through 22.
• Spare Wire Caps on solid or stranded copper wire
sizes 22 through 14.
NOTE
Dimensions on this sheet are in millimeters [with
inch equivalent dimensions in brackets]. Figures
i
and illustrations are for identification only and are
not drawn to scale.
Reasons for reissue of this sheet are provided in
Section 9, REVISION SUMMARY.
Yellow 
Handle
CERTI-CRIMP* Hand Crimping Tool Ratchet Control
Figure 1
1. INTRODUCTION
This instruction sheet covers the use of "T"-HEAD
Crimping Tools 59170, 59250, 59275, 59300, 
69692-1, and 69693-1. See Figure 1. These tools
crimp:
• PIDG* vinyl and nylon terminals and splices on
stranded copper wire sizes 26 through 14.
• STRATO-THERM* terminals on stranded copper
wire sizes 26 through 14.
• PIDG Insulation Restricting Nylon Terminals on
stranded copper wire sizes 26 through 14.
2. DESCRIPTION
The handles of the crimping tools are color-coded to
match the color coding of the product to be applied.
The insulation adjustment indicator is used to control
crimp height of the insulation barrel. It can be set at
any of four positions corresponding to insulation
diameter.
Tools also feature a locator, quick take-up trigger, and
color code information.
The CERTI-CRIMP hand crimping tool ratchet control
ensures full crimping of the product. Once engaged,
the ratchet will not release until the handles have been
FULLY closed.
CAUTION
!
The crimping dies bottom before the ratchet
releases. This is a design feature that ensures
maximum electrical and tensile performance of the
crimp. Do NOT re-adjust the ratchet.
3. COLOR AND DOT CODING
Note that tool handles and terminal, splice and cap
insulation are color coded for a given wire range as
listed in Figure 2. Crimp the color coded terminal,
splice or cap in the matching color coded portion of the
tool. For example, when using Hand Tool 59275,
yellow coded PIDG terminals and splices and red
coded pre-insulated seated splices must be crimped in
that portion of tool displaying the red and yellow coded
dots and yellow handle. See Figure 1.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change.
All Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
For latest revision and Regional Customer Service,
*Trademark
visit our website at www.te.com
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
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