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408-10455 Datasheet, PDF (1/5 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools
SDE-SA Commercial Hand Tool
Assembly 2161057-1 with Die
Assembly 2161057-2
Instruction Sheet
408-10455
21 JUL 11 Rev A
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Nut
Locator
Insulation Crimper
(Upper Die)
Stationary Jaw
Wire Crimper
(Upper Die)
Moving Jaw
Handle
Emergency
Ratchet Release
Die Retention
Screws
Anvil (Lower)
Wire Die
Ratchet
Adjustment
Wheel
Anvil (Lower)
Insulation Die
Retaining Pins
(4) Required
DIE ASSEMBLY
2161057-2
CONTACT
142183-[ ]
INSULATION DIAMETER
1.30-2.00 [.051-.079]
WIRE SIZE (mm²)
0.60
0.30
STRIP LENGTH
5.1-5.9 [.201-.232]
Figure 1
1. INTRODUCTION
NOTE
i
All dimensions on this instruction sheet are in
metric units [with U.S. customary units in brackets].
Figures and illustrations are for identification only
and are not drawn to scale.
SDE Commercial Hand Tool Assembly 2161057-1
consists of SDE-SA Frame Assembly 9-1478240-0
(Instruction Sheet 408-8851) and Die Set Assembly
2161057-2. See Figure 1. The tool is used to crimp
MCI Receptacle Contacts listed in Figure 1.
2. DESCRIPTION
The tool frame features two jaws, a handle, ratchet
adjustment wheel, and an emergency ratchet release.
The die set consists of an indenter (upper die) and an
anvil (lower die). The tool frame holds a die assembly
with two crimping chambers. See Figure 1. Die
retaining screws are used to secure the dies in the tool
frame.
The tool features a ratchet and an adjustment wheel
with a range of settings. The ratchet ensures that the
tool has completed the cycle and will not release until
the handles have been FULLY closed, unless the
emergency ratchet release is rotated to manually
release the ratchet. The adjustment wheel controls the
amount of handle pressure exerted on the dies during
the crimping procedure.
CAUTION
The dies bottom before the ratchet releases. This
feature ensures maximum tensile performance of
!
the crimp. DO NOT re-adjust the ratchet.
3. INSTALLATION AND REMOVAL OF DIE SET AND
LOCATOR ASSEMBLY (Figure 1)
1. Open the tool handles and remove the two die
retaining screws from the tool jaws.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
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