0638250775 Datasheet, PDF (4/8 Pages) Molex Electronics Ltd. – Application Tooling Specification Sheet

Tool Kit for Quick Disconnect (HRT) Female Terminal
Crimping Terminals
1. Select the desired terminal listed in the preceding charts.
2. Turn the Locator Lock Latch down to unlock. See Figure 3.
3. Swing the terminal locator away from the crimp tool shown in Figure 4. Some terminals with large insulation
grips may interfere with the crimp tooling when swinging the locator into position. The terminal must then be
loaded into the locator in the closed/crimp position. See Figure 5.
TERMINAL
Figure 5
HANDLE
OPEN
WIRE AGAINST
WIRE STOP
WIRE IN TERMINAL
JAWS PARTIALLY
CLOSED
LOCATOR
CLOSED
PUSH HERE TO
OPEN WIRE STOP
Figure 6
4. Press down on the wire stop on the locator as shown in Figure 5. Insert the proper terminal into the proper nest
opening. Make sure when choosing the nest opening, it will correspond with the A, or B profile on the hand tool.
5. Return the locator to its original position.
6. Turn the Locator Lock Latch up to lock. Make
CONDUCTOR
INSULATION
sure that the terminal is visually centered over
PUNCH
PUNCH
the punch.
7. Insert the proper wire over the terminal.
WIRES AGAINST
8. Gently touch the wire stop with the end of the
LOCATOR STOP
wire. See Figure 6 and 7.
9. Compress the terminal by squeezing the tool
LOCATOR
handles until the ratchet mechanism cycle has
WIRE
been completed. Release handles to open the
jaws.
10. Remove the crimped terminal from the terminal
locator by pressing down on the wire stop and
gently pulling on the wire. The terminal locator
can be in either position.
11. Visually inspect the crimped terminal for proper
crimp location.
TERMINAL
CONDUCTOR ANVIL
Figure 7
INSULATION
ANVIL
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
For the Battery Power Tool:
1. Cycle the Battery Power Tool to crimp the terminal to the wire.
2. Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on
the wire. The terminal locator can be in either position.
3. Visually inspect the crimped terminal for proper crimp location.
Doc No: ATS-6382507HM Release Date: 04-04-11
Revision: A
Revision Date: 04-04-11
UNCONTROLLED COPY
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