0638235470 Datasheet, PDF (2/6 Pages) Molex Electronics Ltd. – TYPE Application Tooling Specification Sheet

Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals
▲Insulation Crimp Note:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap” form
geometry in the insulation punch. This produces an
overlap insulation crimp (A620 – compliant). While the
insulation punch profile may appear “lopsided”, this is a
normal condition for this tool. See figure to the right.
(Some tools with multiple crimp pockets may not have
the “overlap” profile on all pockets).
PUNCH
OVERLAP FORM GEOMETRY
OVERLAP
INSULATION
CRIMP
CRIMP SPECIFICATIONS:
ANVIL
WIRE
Terminal ^{Wire Size}
Conductor Crimp
Insulation Crimp
Pull Force
Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Minimum
Profile
Series No _{AWG mm2 mm}
In.
Mm In. mm In. mm In.
N
Lb.
AWG AWG AWG
20 24 26
20 0.50 0.95-1.05 .037-.041 1.60 .063 2.30 .091 2.20 .087 58.84 13.23 X
50598 24 0.20 0.80-0.85 .031-.034 1.60 .063 2.50 .098 2.60 .102 29.42 6.61
X
26 0.12 0.76-0.81 .030-.032 1.60 .063 2.00 .079 2.60 .102 14.71 3.31
X
20 0.50 0.95-1.05 .037-.041 1.60 .063 2.30 .091 2.20 .087 58.84 13.23 X
50600 24 0.20 0.80-0.85 .031-.034 1.60 .063 2.50 .098 2.60 .102 29.42 6.61
X
26 0.12 0.76-0.81 .030-.032 1.60 .063 2.00 .079 2.60 .102 14.71 3.31
X
OPERATION
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
Crimping Terminals
WIRE STOP BLADE
TERMINAL
INSULATION
PUNCH
WIRE STOP
BLADE
CONDUCTOR
PUNCH
LOCATOR
INSULATION
PUNCH
WIRE
TERMINAL
WIRE
Figure 1
1. Lift the wire stop blade up.
CONDUCTOR ANVIL
INSULATION
Figure 2 ^ANVIL
2. Insert the terminal fully into the correct profile until the terminal is fully seated and stops.
3. Bring down the wire stop blade.
4. Slide the pre-stripped wire into the wire stop blade. See Figure 1. Be sure to hold the wire in place until the
terminal is fully crimped. See Figure 2.
Doc No: ATS-6382354HM Release Date: 06-23-10
Revision: B
Revision Date: 10-13-10
UNCONTROLLED COPY
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