ATS-638194400 Datasheet, PDF (4/7 Pages) Molex Electronics Ltd. –
A full cycle ratcheting hand tool ensures complete crimps

Hand Crimp Tool For 1.25mm (.049") Pitch Crimp Terminals
10. On some large O.D. wires, it may not be possible
to insert the wire with the tool partially closed.
Those wires should be inserted with the hand tool
in the open position. Insert the wire above the
terminal in the punch and against the wire stop
then close the tool. See Figure 6.
Note:
A crimp height chart is provided with this manual as
Reference Only. Due to the wide range of wires,
strands, insulation diameters, and durometers
available, actual crimp height measurements may
very slightly. An occasional, destructive, pull force
test should be performed to check hand tool crimp.
Pull Force value Must exceed the Minimum pull
force specifications listed.
Locator Replacement
SQUEEZE
HERE
See the parts list on the last page of this document
for the proper locator order number. Follow the
steps below to replace the locator.
WIRE
WIRE STOP
Figure 6
TERMINAL
LOCATOR
SQUEEZE
HERE
MAKE SURE
CENTER OF LOCATORR
IS IN THE
DOWN POSITION
Figure 7A
TOP SLOTS OF
HANDTOOL
TOP HOOKS
1. Open the crimp hand tool.
2. Squeeze gently on the lower area shown in
Figure 7A with your thumb and index finger.
The lower tabs of the locator should disengage
from the hand tool.
3. Lift and pull away from the hand tool. The top
locator hooks should slip out of the top slots
easily. See Figure 7A.
4. To reinstall the new locator, make sure the hand
tool is in the open position.
5. Press the red insert down as far as it will go as
shown in Figure 7B.
6. Holding onto the lower part of the locator with
your thumb and index finger, insert the locators
top hooks (2) into the hand tool top slots.
7. Rotate the locator down and press the lower tabs
into the two bottom slots of the hand tool. To
secure the locator into place, the lower tabs must
snap into place on the hand tool frame.
LOWER TABS
AWS OPEN
PULL OPEN
TOOLING
M3 BHCS
Figure 8
Figure 7B
TOOLING
PUSH ON
HANDLE
Doc No: ATS-638194400 Release Date: 10-31-08
Revision: A
Revision Date: 10-31-08
UNCONTROLLED COPY
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