408-2432 Datasheet, PDF (6/8 Pages) Tyco Electronics – Terminal and splice crimping heads

Insulation Piercing COPALUM Terminal and Splice Crimping Heads
408-2432
9. If both the inner crimp and the outer crimp
closures meet the GO/NO–GO gage conditions,
the die closures may be considered dimensionally
correct. If you find that the die closures do not
conform with the GO/NO–GO gage conditions,
contact your local Tyco Electronics Representative.
SUGGESTED PLUG GAGE DESIGN - INNER CRIMP
INNER CRIMP DIE
CLOSURE CONFIGURATION
50.8
[2.00]
Min.
D"
F"
1/2 C"
E" Dia.
G"
C"
A" Dim.
P"
GO Dim.
B"
NO-GO Dim.
HEAD
DIE CLOSURE
DIM's A"
GAGE MEMBERD
DIM's B" DIA
C"
D"
E" DIA
F"
G"
GO} NO-GO
GO
NO-GO
68080
2.362
[.0930]
2.616
[.1030]
2.362-2.370
[.0930-.0933]
2.614-2.616
[.1029-.1030]
1.02 [.040]
5.84 [.230]
1.02 [.040]
7.87 [.310]
0.69 [.027]
68093-1
1.550
[.0610]
1.803
[.0710]
1.549-1.557
[.0610-.0613]
1.801-1.803
[.0709-.0710]
0.76 [.030]
4.32 [.170]
0.76 [.030]
8.64 [.340]
0.38 [.015]
Figure 7
OUTER CRIMP DIE
CLOSURE CONFIGURATION
SUGGESTED PLUG GAGE DESIGN - OUTER CRIMP
50.8
[2.00]
Min.
"K"
M"
L" Dia.
J"
1/2 J"
H" Dim.
P"
GO Dim.
N"
P"
NO-GO Dim.
HEAD
DIE CLOSURE
DIM's H"
GAGE MEMBERD
DIM's P" DIA
J"
K"
L" DIA
M"
N"
GO} NO-GO
GO
NO-GO
68080
3.429
[.1350]
3.785
[.1490]
3.429-3.437
[.1350-.1353]
3.782-3.785
[.1489-.1490]
1.78 [.070]
2.54 [.100]
1.78 [.070]
7.87 [.310]
0.89 [.035]
68093-1
2.235
[.0880]
2.591
[.1020]
2.235-2.243
[.0880-.0883]
2.588-2.591
[.1019-.1020]
1.02 [.040]
1.75 [.069]
1.02 [.040]
7.87 [.310]
0.58 [.023]
Figure 8
D Material – Tool Steel } “GO” dimensions apply when jaws are bottomed but not under pressure.
6 of 8
Tyco Electronics Corporation
Rev A