53041 Datasheet, PDF (5/6 Pages) Tyco Electronics – Standard Terminals and Splices

Standard Terminals and Splices
Catalog 82042
Revised 8-00
CERTI-SEAL
Product Facts
s Nylon window splice for
military, commercial, air-
craft, and missile applica-
tions that seals out vapors
and fluids and imparts
exceptional wire insulation
support
s Metal rings at both ends of
splice and permanently
crimped to wire insulation
for a moisture tight seal,
even at altitude
s Designed to fit more than
100 insulation diameters in
MIL-Spec wires from #24 to
#10 AWG, and is available
in three types
s First type is made with a
nylon ring adapter within
the wire entrance
s Second type, without
nylon ring adapters
s Third type with a nylon
ring adapter in one end
only
s Special notch feature on
the outside of the splice
allows locator in the crimp -
ing tool to precisely posi -
tion splice before crimping
and to prevent twisting or
horizontal movement dur-
ing crimping
s Window area of each splice
permits visual inspection of
the linear plane of the
crimp in relation to the
inner metal sleeve
s Wire-stops in splice barrel
indicate exact insertion
depth of stripped wire-ends
Color Coding. The splice body is color coded by wire size:
Tin plated for 24-20, Red for 22-18, Blue for 16-14, Yellow
for 12-10. The metal rings are color coded green or orange
to identify the presence of adapters.
Basic Splice Material. The basic
splice body is constructed of fine
grade high conductivity copper
per ASTM B-152 and is either
color coded or tin-plated per
ASTM B-545. AMP’s special plat-
ing process creates durable cor -
rosion resistance to salt spray
and most chemical fumes.
Rings. Metal rings at both
ends permanently seal the
splice to the wire insulation
for a moisture tight seal.
Insulation. Nylon insulation
assures high dielectric strength.
Special notch feature allows
crimping tool locator to position
the splice to prevent twisting
during crimping.
Adapters. Nylon ring
adapter allows for smaller
wire insulation diameters.
Table of Contents
Splices and Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
63
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com