408-8705 Datasheet, PDF (5/6 Pages) Tyco Electronics – This instruction sheet provides information on product application and a maintenance and inspection

Crimping Die Assemblies
Die Closure
Configuration
GO Diameter
NO-GO Diameter
408-8705
SUGGESTED PLUG GAGE DESIGN - WIRE BARREL CRIMP
50.8 [2.00]
Min Typ
TOOL
NUMBER
1490534-1
1490535-1
1490536-1
1490410-1
GAGE ELEMENT DIAMETER
GO
NO-GO
5.105-5.113 [.2010-.2013]
5.255-5.258 [.2069-.2070]
6.020-6.027 [.2370-.2373]
6.170-6.172 [.2429-.2430]
6.833-6.840 [.2690-.2693]
6.982-6.985 [.2749-.2750]
8.103-8.110 [.3190-.3193]
Figure 6
8.252-8.255 [.3249-.3250]
Die Closure
Configuration
GO Dimension D"
NO-GO Dimension D"
GO
NGOO
SUGGESTED PLUG GAGE DESIGN - INSULATION BARREL CRIMP Dimension F"
Min (Typ)
Dimension E"
TOOL
NUMBER
1490534-1
1490535-1
1490536-1
1490410-1
GAGE ELEMENT DIMENSION D"
GO
NO-GO
3.861-3.868 [.1520-.1523]
4.366-4.369 [.1719-.1720]
4.216-4.224 [.1660-.1663]
4.722-4.724 [.1859-.1860]
4.115-4.122 [.1620-.1623]
4.620-4.623 [.1819-.1820]
4.623-4.630 [.1820-.1823]
5.128-5.131 [.2019-.2020]
Figure 7
DIMENSION
E"
7.14 [.281]
7.92 [.312]
8.13 [.320]
10.29 [.405]
DIMENSION
F"
6.35 [.250]
11.18 [.440]
11.94 [.470]
11.94 [.470]
Detail A
Inspection of
Wire Barrel
Crimping Dies
Socket Head
Cap Screws and
Stop Plate Removed
Wire Barrel Dies
Bottomed But Not
Under Pressure
Detail B
Inspection of
Insulation Barrel
Crimping Dies
Wire Barrel Dies
Bottomed But Not
Under Pressure
Socket Head
Cap Screws
Pin-Keys in
Tight Position
GO element must pass completely through
the die closure.
NO-GO element may enter partially, but must
not pass completely through the die closure.
Figure 8
Rev A
Tyco Electronics Corporation
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