408-9994 Datasheet, PDF (4/5 Pages) Tyco Electronics – Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools

PRO- CRIMPER III Hand Crimping Tool Assembly 58525- 1
408- 9994
Position Point
on Center of
Wire Barrel
Opposite
Seam
Modified Anvil
7. MAINTENANCE
Ensure that the tool and dies are clean by wiping
them with a clean, soft cloth. Remove any debris with
a clean, soft brush. Do not use objects that could
damage the tool. When not in use, keep handles
closed to prevent objects from becoming lodged in
“A”
the crimping dies, and store in a clean, dry area.
Wire Size
AWG (Max)
12
10
Crimp Section
(Wire Size Marking)
14--12
10
Figure 4
Crimp Height
Dimension A and
Tolerance (+)
2.16 + .005
[.085 + .002]
2.87 + .05
[.113 + .002]
8. VISUAL INSPECTION
The crimping dies should be inspected on a regular
basis to ensure that they have not become worn or
damaged. Inspect the crimp sections for flattened,
chipped, worn, or broken areas. If damage or
abnormal wear is evident, the tool must be replaced.
See Section 9, REPLACEMENT.
6. RATCHET (Crimp Height) ADJUSTMENT (Figure 5)
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel
from the front side of the tool.
3. Observe the ratchet adjustment wheel. If a
tighter crimp is required, rotate the adjustment
wheel COUNTERCLOCKWISE to a
higher--numbered setting. If a looser crimp is
required, rotate the adjustment wheel
CLOCKWISE to a lower--numbered setting.
4. Replace the lockscrew.
5. Make a sample crimp and measure the crimp
height. If the dimension is acceptable, replace and
secure the lockscrew. If the dimension is
unacceptable, continue to adjust the ratchet, and
again measure a sample crimp.
Screwdriver
Ratchet
Adjustment
Wheel
9. REPLACEMENT
Customer--replaceable parts are shown in Figure 1.
Available separately, Repair Kit 679221--1 includes a
replacement nut and a variety of pins, rings, screws,
and springs.
If the dies are damaged or worn excessively, they
must be replaced.
Order the repair kit and replaceable parts through
your Tyco Electronics representative, or call
1--800--526--5142, or send a facsimile of your
purchase order to 1--717--986--7605, or write to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS
PO BOX 3608
HARRISBURG PA 17105--3608
10. REVISION SUMMARY
Revisions to this instruction sheet include:
S Changed PRO--CRIMPER II Hand Tool to
PRO--Crimper III Hand Tool;
S Revised Crimp--Height Inspection section;
S Updated format to current corporate
requirements;
S Applied TE logo; and
S Added back page illustrating tooling available
for dies 58525--2.
Lockscrew
(Typ)
Figure 5
4 of 5
Tyco Electronics Corporation
Rev B