408-4372 Datasheet, PDF (4/5 Pages) Tyco Electronics – PRO–CRIMPER III Hand Crimping Tool Assembly

PRO-CRIMPER III Hand Crimping Tool Assembly 58508-1
ACCEPT
3
2
6
1
Wire Range
Stamped Under
Tongue
2
6
3
4
5
408-4372
REJECT
3
9
1
4
8
6
9
6
2
Wire Range
Stamped Under
Tongue
2
5
7
1
Full length of terminal wire barrel is crimped.
Wire size is within range stamped on terminal or tongue or
2
butt splice.
3
Wire fully inserted and jacket does not enter wire barrel.
Wire is flush with or extends slightly beyond end of terminal
4
wire barrel.
5
Splices crimped by full width of dies.
Wire range stamped on die matches wire range stamped on
6
terminal or butt splice.
Full length of terminal wire barrel was not crimped (wire
1
barrel was not even with edge of die).
Wire size is not within wire range stamped on terminal
2
tongue or butt splice.
3 Wire jacket entered wire barrel of terminal or butt splice.
End of conductor is not flush with or extending beyond end
4
of terminal wire barrel (wire not fully inserted).
Full length of butt splice was not crimped (wire barrel was
5
not even with edge of die).
Narrow and extruded wire barrel indicates die closure too
6
small for terminal or butt splice and wire being used.
Compare wire ranges stamped on die and on terminal or
butt splice.
7 Seam did not face wire crimper.
8 Excessive flash indicates damaged dies.
9 Nicked or missing conductor strands.
Figure 5
Proceed as follows:
1. Refer to Figure 6 and select a wire (maximum
size) for each crimping section listed.
2. Refer to Section 4, CRIMPING PROCEDURE,
and crimp the terminal(s) or butt splice(s)
accordingly.
3. Using a crimp height comparator, measure the
wire barrel crimp height as shown in Figure 6. If the
crimp height conforms to that shown in the table,
the tool is considered dimensionally correct. If not,
the tool must be adjusted. Refer to Section 7,
RATCHET (Crimp Height) ADJUSTMENT.
4 of 5
Tyco Electronics Corporation
Rev B