408-4080 Datasheet, PDF (4/4 Pages) Tyco Electronics – PRO-CRIMPER III Hand Crimping Tool

PRO- CRIMPER III Hand Crimping Tool Assembly 58562- 1
408- 4080
Position Point
on Center of
Wire Barrel
Opposite
Seam
Modified Anvil
“A”
Wire Size
AWG (Max)
20
18
Crimp Section
(Wire Size Marking))
22--20
18
Crimp Height
Dimension A
and Tolerance (+)
1.230 + .05
[.0485 + .0020]
1.40 + .05
[.055 + .0020]
Figure 4
6. RATCHET (Crimp Height) ADJUSTMENT (Figure 5)
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel
from the front side of the tool.
3. Observe the ratchet adjustment wheel. If a
tighter crimp is required, rotate the adjustment
wheel COUNTERCLOCKWISE to a
higher--numbered setting. If a looser crimp is
required, rotate the adjustment wheel
CLOCKWISE to a lower--numbered setting.
4. Replace the lockscrew.
Screwdriver
secure the lockscrew. If the dimension is
unacceptable, continue to adjust the ratchet, and
again measure a sample crimp.
7. MAINTENANCE
Ensure that the tool and dies are clean by wiping
them with a clean, soft cloth. Remove any debris with
a clean, soft brush. Do not use objects that could
damage the tool. When not in use, keep handles
closed to prevent objects from becoming lodged in
the crimping dies, and store in a clean, dry area.
8. VISUAL INSPECTION
The crimping dies should be inspected on a regular
basis to ensure that they have not become worn or
damaged. Inspect the crimp sections for flattened,
chipped, worn, or broken areas. If damage or
abnormal wear is evident, the tool must be replaced.
See Section 9, REPLACEMENT.
9. REPLACEMENT
Customer--replaceable parts are shown in Figure 1.
Available separately, PRO--CRIMPER III Hand
Crimping Tool Repair Kit 679221--1 includes a
replacement nut and a variety of pins, rings, screws,
and springs.
If the dies are damaged or worn excessively, they
must be replaced.
Order the repair kit and replaceable parts through
your Tyco Electronics representative, or call
1--800--526--5142, or send a facsimile of your
purchase order to 1--717--986--7605, or write to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS
PO BOX 3608
HARRISBURG PA 17105--3608
Ratchet
Adjustment
Wheel
Lockscrew
(Typ)
10. REVISION SUMMARY
Revisions to this instruction sheet include:
S Logo change;
S Changed PRO--CRIMPER II to
PRO--CRIMPER III Hand Crimping Tool.
Figure 5
5. Make a sample crimp and measure the crimp
height. If the dimension is acceptable, replace and
4 of 4
Tyco Electronics Corporation
Rev B