408-1634 Datasheet, PDF (4/6 Pages) Tyco Electronics – Read these instructions and referenced documents before crimping any splices

Die Assemblies 45218, 45221, 69303- 2, and 69820
Suggested Plug Gage Design for
GO
Wire Barrel Section
NO- GO
Dia
Dia
408- 1634
Inspection of Crimping Chamber
Crimping
Chamber
Die Closure
Configuration
25.4 [1.0]
Min Typ
DIE ASSEMBLY
45218
45221
69303--2
69820
GAGE ELEMENT DIAMETER
GO
NO- GO
2.3114--2.3190
[.0910--.0913]
2.4613--2.4638
[.0969--.0970]
3.1242--3.1318
[.1230--.1233]
3.2741--3.2766
[.1289--.1290]
2.6670--2.6746
[.1050--.1053]
2.8169--2.8194
[.1109--.1110]
2.6670--2.6746
[.1050--.1053]
2.8169--2.8194
[.1109--.1110]
Suggested Plug Gage Design for
Insulation Barrel Section
GO Dia
NO- GO Dia
GO Element
NO- GO Element
Wire barrel GO element must
pass completely through the
crimping chamber.
NO- GO element may enter
partially, but must not pass
completely through the
crimping chamber.
Figure 7
4. In the same manner, try to insert the NO--GO
element into the crimping chamber. The NO--GO
element may enter partially, but must not pass
completely through the length of the crimping
chamber. See Figure 7.
If the crimping chamber conforms to the gage
inspection, the dies may be considered dimensionally
correct and should be lubricated with a THIN coat of
any good SAE 20 motor oil. If the crimping chamber
does NOT conform to the gage inspection, the die
assembly must be returned for repair. See Section 7.
For additional information regarding the use of a plug
gage, refer to 408--7424.
W
Die Closure
Configuration
6.35 [.250]
Min Typ
DIE
ASSEMBLY
69820
GAGE ELEMENT DIAMETER
GO
NO- GO
3.7846--3.7922 4.2901--4.2926
[.1490--.1493] [.1689--.1690]
DIMENSION
“W” WIDTH
(Max)
7.49 [.295]
Figure 6
7. REPLACEMENT AND REPAIR
Customer--replaceable parts are listed in Figure 8.
A complete inventory should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. Order replacement parts or
additional dies through your representative, or call
1--800--526--5142, or send a facsimile of your
purchase order to 717--986--7605 or write to:
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
For customer repair service, call 1--800--526--5136.
8. REVISION SUMMARY
Revisions to this instruction sheet include:
S Updated instruction sheet to corporate
requirements
4 of 6
Tyco Electronics Corporation
Rev C