408-4453 Datasheet, PDF (3/4 Pages) Tyco Electronics – PRO–CRIMPER III Hand Tool Assembly

PRO-CRIMPER III Hand Tool Assembly 58630-1
Back of Tool
408-4453
Crimper Die
Wire
Crimping
Chamber
Strip Length
Anvil Die
Figure 3
5. CRIMP HEIGHT INSPECTION
This inspection requires the use of a plug gage
conforming to the dimensions provided in Figure 4.
Tyco Electronics does not manufacture or market
these gages. To gage the crimping chambers,
proceed as follows:
1. Remove traces of oil or dirt from crimping
chambers and plug gages.
GO Dim.
Suggested Plug Gage Design
NO-GO Dim.
25.4 [1.00]
Min Typ
CRIMPING
CHAMBER
GAGE ELEMENT DIMENSIONS (mm [in.])
GO
NO-GO
2.3622-2.3698
2.4613-2.4638
12
[.0930-.0933]
[.0969-.0970]
2.4892-2.4968
2.5883-2.5908
10
[.0980-.0983]
[.1019-.1020]
° NOTE: The die anvil must be rotated 180 to gage
the opposite nest.
Crimping
ÉÉ ÉÉ _Chamber
ÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉ _GO
NO-GO
Element
Element
Figure 4
2. Close the tool handles until it is evident that the
dies have bottomed; hold the tool in this position.
Do NOT force the dies beyond initial contact.
3. Carefully insert GO element straight into the
corresponding crimping chamber; do not force it.
The GO element must pass completely through the
crimping chamber. See Figure 4.
4. In the same manner, try to insert the NO–GO
element into the same crimping chamber. The
NO–GO element may start entry, but must not
pass completely through the crimping chamber.
If the crimping chambers conform to the gage
inspection, they are considered dimensionally correct,
and should be lubricated with a THIN coat of any
good SAE 20 motor oil. If not, the tool must be
adjusted according to Section 6, CRIMP HEIGHT
ADJUSTMENT.
For additional information concerning the use of plug
gages, refer to Instruction Sheet 408–7424.
6. CRIMP HEIGHT ADJUSTMENT (Figure 5)
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel
from the front of the tool.
3. Observe the ratchet adjustment wheel. If a
tighter crimp is required, rotate the adjustment
wheel counterclockwise to a higher–numbered
setting. If a looser crimp is required, rotate the
adjustment wheel clockwise to a lower–numbered
setting.
4. Re–assemble the lockscrew.
Rev A
Tyco Electronics Corporation
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