408-10041 Datasheet, PDF (3/5 Pages) Tyco Electronics – Reasons for reissue of this instruction sheet are provided in Section 8, REVISION SUMMARY.

Insertion Tool Assemblies for Z-PACK TinMan Connectors
Note: Not to Scale
408-10041
Ram of Application
Tool (Fully Down)
Seating Height
(Header Assembly Seated)
24.1+0.25/-0.00 mm
[.950+.010/-.000 in.]
Application Tool
Shut Height
(Ram Fully Down)
(See Section 4)
0.10 mm [.004 in.]
(Max) Gap Allowed
Figure 2
Insertion Tool Bottomed on
Floor of Header Assembly
Header Assembly
Compliant Pin Contacts Inserted into
Holes in PC Board and PC Board
Support Fixture
PC Board
PC Board Support
Fixture
5. INSERTION (See Figure 2)
1. Place the pc board on the support fixture.
2. Place the header assembly on the pc board so
that the contacts are aligned and started into the
matching holes in the pc board.
3. Orient the insertion tool over the header
assembly so that the insert plates face the
alignment slots of the header assembly. Then
lower the insertion tool into the header assembly,
until the insertion tool bottoms on the floor of the
header assembly.
CAUTION
!
To avoid damage to the header assembly, the
insertion tool must bottom on the floor, NOT ON
THE CONTACTS, of the header assembly before
cycling the application tool. If the insertion tool
bottoms on the contacts, the insertion tool and
header assembly are mismatched.
4. Center the insertion tool (with the header
assembly) under the ram of the application tool.
Slowly lower the ram until it just meets the insertion
tool. Verify alignment of pc board support, pc
board, header assembly, and insertion tool.
CAUTION
!
Damage to the pc board, insertion tool, or header
assembly may occur if the insertion tool is not
properly inserted into the header assembly before
cycling the application tool.
5. Cycle the application tool to seat the header
assembly on the pc board. Then retract the ram,
and carefully remove the insertion tool by pulling it
straight from the header assembly.
6. Check the header assembly for proper insertion
according to the following:
a. the widest section of each compliant pin is
inside its intended pc board hole
b. the header assembly is seated on the pc
board with the seating height—measured from
the top of the header assembly to the top of the
pc board—given in Figure 2.
c. if present, the gap between the standoffs and
the pc board is no more than 0.10 mm [.004 in.]
CAUTION
!
Damage product should not be used. If damaged
product is evident, it should be removed from the
pc board and replaced with a new one.
NOTE
i
For detailed application requirements of the
header assembly, refer to Application
Specification 114-13144.
6. MAINTENANCE AND INSPECTION
The insertion tool is assembled and inspected before
shipment. It is recommended that the insertion tool be
inspected immediately upon arrival at your facility to
ensure that it has not been damaged during shipment
and that it conforms to the dimensions provided in
Figure 3.
6.1. Daily Maintenance
It is recommended that each operator be made aware
of, and responsible for, the following steps of daily
maintenance:
1. Remove dust, moisture, and contaminants with
a clean, soft brush or a lint–free cloth. DO NOT
use objects that could damage the insertion tool
components.
2. When the insertion tool is not in use, store it in a
clean, dry area.
Rev H
Tyco Electronics Corporation
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