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EV200 Datasheet, PDF (2/2 Pages) List of Unclassifed Manufacturers – Make & Break Load Switching
500+ Amp, 12-900VDC Contactor with
1 Form A (SPST-NO) Contacts
KILOVAC EV200 Series (CZONKA® Relay, Type III) (Continued)
Outline Dimensions
2.29 ± .02 DIA
(58.19 ± .51)
A1 "+" POSITIVE TERMINAL
.225 ± .01DIA
(5.72 ± .26)
1.05 ± .01
(26.67 ± .26)
M8 x 1.25 POWER TERMINALS
(HARDWARE SUPPLIED):
2 X M8 WASHER, STAINLESS
2 X M8 LOCKWASHER – SPLIT RING, STAINLESS
2 X M8 x 1.25 NUT, STAINLESS
TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM)
A2 "–" NEGATIVE TERMINAL
MOUNTING HARDWARE (NOT SUPPLIED):
2 X M5 BOLT
2 X M5 LOCKWASHER
2 X M5 NARROW WASHER
TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM)
1.65 ± .01
(42.0 ± .26)
2.688 ± .01
(68.28 ± .26)
AUXILIARY CONTACT LEADS
WHITE = AUXILIARY CONTACT
(WHEN ORDERED)
BLACK = – COIL
RED = + COIL
COIL LEADS
SEE COIL WIRE
LENGTH IN P/N
2.20 ± .025
(55.81 ± .63)
3.17 ± .01
(80.48 ± .26)
2.04 ± .02 DIA
(51.94 ± .51)
STAINLESS
.55 ± .025
(14.04 ± .63)
2.85 ± .025
(72.3 ± .63)
2.05 ± .02
(52 ± .51)
2.58 ± .02
(65.6 ± .51)
.5 ± .01
(12.6 ± .26)
Estimated Make & Break Power Switching Ratings
100,000
Make and Break Power Switching Region
650A Break Only Above 650A
10,000
1,000
100
10
1
1
10
100
1,000
10,000
Load Current (A)
NOTES:
1) For resistive loads with 300H maximum inductance. Consult factory for inductive loads.
2) Estimates based on extrapolated data. User is encouraged to confirm performance in application.
3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC.
4) The maximum make current is 650A to avoid contact welding.
Electrical Load Life Ratings for Typical EV Applications
Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)
@90% capacitive pre-charge (make only) see chart below Cycles 50,000
@80% capacitive pre-charge (make only) see chart below Cycles
50
@200A make/break (2 consecutive, reverse polarity) (1) Cycles
12
2,000A (break only) (1)
Cycles
1*
Mechanical Life
Cycles 1 million
(1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH.
(2) Life based on projected Weibull Life with 95% teliability.
* Does not meet dielectric and IR after test.
EV200 Capacitive Make Test Curves for Pre-Charged Motor Controller
700
650
600
550
80% Minimum
Pre Charge
500
450
400
90% Nominal
Pre Charge
350
300
250
200
150
100
50
0
0.0
0.5
1.0 Time (ms)
1.5
2.0
EV200--R-TBD – 0M – KRG – FP – 8-07
Printed in U.S.A.
2
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
For factory-direct application assistance, dial
800-253-4560, ext. 2055, or 805-220-2055.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967