408-9809 Datasheet, PDF (2/3 Pages) Tyco Electronics – Reasons for reissue of this instruction sheet are provided in Section 4, REVISION SUMMARY.

Retrofit Kits 59907- [ ], 1901775- 1, 1901776- 1, and 1901777- 1
408- 9809
4. Slide the grip sleeve approximately one--third of
the way down the handle tube. The sleeve is a
snug fit and may require some pressure to move it
down the tube.
5. Remove the two button head screws securing
the faceplate and switch assembly to the handle
tube and lay aside (they are required for
re--assembly).
6. Remove two screws securing the faceplate and
discard.
7. Remove the faceplate and switch base (retain
one of the 4--40¢.312 screws and the washer).
8. Solder the leads to the micro--switches and
remove the micro--switches, switch mounting plate,
trigger, and switch cover.
NOTE
i
It is best if the leads are desoldered; however,
they may be cut if they are cut as closely to the
solder joint as possible. Re- assembly requires as
much lead length as possible. Otherwise, the
wrap around the hydraulic hose has to be all
removed and then replaced to slide the cable up
to the handle control to gain more working length.
9. Discard the switch cover, trigger, switch
mounting plate, micro--switches, switch base, and
faceplate.
3.2. Assemble the Retrofit Kit (Figures 2 and 3)
Prior to installing the retrofit kit, the replacement parts
should be identified as well as the colors of the leads
to be soldered to the replacement switches. Use the
standard procedure for preparing leads for soldering
then proceed as follows:
1. Place the conductors through the circular
opening of the switch cover.
2. Pull the WHITE conductor through the opening
marked RUN.
3. Pull the BLUE and ORANGE conductors
through the opening marked DUMP.
4. Pull the RED and BLACK conductors through
the opening marked RESET.
5. Pull one end of the BROWN wire through the
opening marked RUN and its other end through the
opening marked RESET.
6. Retain the GREEN wire (with the crimped ring
terminal) inside the switch cover to attach later to
the handle tube (this is a ground wire).
Green
Switch
Red
Switch
Yellow
Switch
BROWN ORANGE _RED
WHITE
BLUE BROWN BLACK
Common the Black Wire
on These Tabs
2 of 3
Figure 2
Tyco Electronics Corporation
Rev C