411-3236 Datasheet, PDF (1/5 Pages) Tyco Electronics – Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.

Hand Crimping Tool 90035-3
Instruction Sheet
411-3236
22 JAN 09 Rev A
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Terminal
Locator
Crimping
Jaws
Back of Tool
(Wire Side)
Reasons for reissue are provided in Section 6,
REVISION SUMMARY.
Wire Size
Marked
Here
Insulation
Adjustment
Pins in No. 3
Position
Tool Number
Marked Here
CERTI-CRIMP*
Hand Crimping
Tool Ratchet
Control
2. DESCRIPTION (Figure 1)
The FRONT OF TOOL has the “AMP” marking on the
link. The BACK OF TOOL (Wire Side), into which the
wire is inserted, has the wire size marked on the link.
This tool features a terminal locator, two insulation
adjustment pins, and a CERTI–CRIMP hand crimping
tool ratchet control. The locator is spring–loaded to
position and hold the terminal in the tool.
The insulation adjustment pins are used to regulate
the crimp height of the terminal insulation barrel. See
Paragraph 3.2. The CERTI–CRIMP hand crimping
tool ratchet control ensures full crimping of the
terminal. Once engaged, the ratchet will not release
until the tool handles have been FULLY closed.
CAUTION
!
The crimping jaws bottom before the
CERTI-CRIMP hand crimping tool ratchet control
releases. This is a design feature that ensures
maximum electrical and tension performance of
the crimp. Do NOT re-adjust the ratchet.
NOTE: Not to Scale
Receptacle
Terminal
Wire Strip Length
Figure 1
1. INTRODUCTION
Hand Crimping Tool 90035–3 has been designed for
crimping the PIDG* FASTON* loose piece (LP)
receptacle terminals listed in Figure 2. Read these
instructions thoroughly before crimping any terminals.
NOTE
i
All dimensions in this document are in millimeters
[with inches in brackets]. Figures and Illustrations
are for reference only and are not drawn to scale.
Locator
Slot
Insulation
Barrel
Wire
Barrel
WIRE SIZE
(AWG)
22-18
INSUL. DIA.
(Max)
3.43 [.135]
TERMINAL
NO.
42599-[ ]
140879-[ ]
140896-2
140948-1
735278-[ ]
Figure 2
WIRE STRIP
LENGTH
5.56 [.219]
E2009 Tyco Electronics Corporation, Harrisburg, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111
All International Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
AMP, TE logo, and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
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