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408-8648 Datasheet, PDF (1/2 Pages) Tyco Electronics – Screws on Tooling Tip facing upwards | |||
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Insertion Tool 1583255-1
Instruction Sheet
408-8648
13 MAY 09 Rev A
Impact
Tool
Tooling
Tip
Figure 1
1. INTRODUCTION
These instructions cover the use Pin (Post) Insertion
Tool 1583255â1. Refer to Figure 1. This tool was
designed to insert individual pin (post) contacts into
HMâZd Connectors and printed circuit (pc) boards.
NOTE
i
All dimensions on this document are in metric
units [with U.S. customary units in brackets],
unless otherwise specified.
1. Insert new post into the tooling tip as shown in
Figure 2. In order to ensure proper orientation of
the post during insertion, the post will only enter
the tooling tip one way. Note the following during
post placement:
S Screws on Tooling Tip facing upwards,
S Eye of needle portion of post facing away from
S the tool,
Shoulders of the contact aligned with screws,
as shown in Figure 2.
2. Position the insertion tool over the connector
and pc board as shown in Figure 3.
NOTE
i
The screw heads on the tooling tip must face the
ground shield associated with the pin being
replaced.
3. Carefully insert the tip of the post into the
appropriate cavity. Refer to Figure 4.
4. Apply downward force to the impact tool until
the tool âsnaps,â seating the post to the required
depth in the HMâZd connector and pc board.
5. Remove the tool by carefully pulling the tool off
the post. Be sure to keep the tool perpendicular to
the floor of the connector when removing the
insertion tool.
6. Examine the post to be sure the shoulder of the
post is flush with the floor of the connector.
Read these instructions and understand them before
using the header removal tools and pin removal tool.
2. DESCRIPTION
Insertion Tool 1583255â1 consists primarily of the
impact tool (which also acts as handle) and the
tooling tip. Refer to Figure 1.
The impact tool generates the needed force to seat
the contact pin (post) into the pc board and HMâZd
connector.
The tooling tip is used to orient and hold the contact
pin prior to and during insertion.
Eye of Needle
Portion of Post
Contact
Shoulder
Screw Heads
Facing Up
Tooling Tip
3. CONTACT PIN (POST) INSERTION PROCEDURE
Before inserting any new posts, be sure that any old
or damaged posts are removed from the contact
housing and pc board using Extraction Tool
1583237â1. Refer to 408â8646. Then proceed as
follows:
New Contact
Pin (Post)
Figure 2
E2009 Tyco Electronics Corporation, Harrisburg, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111
All International Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
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