408-6775 Datasheet, PDF (1/4 Pages) Tyco Electronics – Install dies according to the instructions packaged with the tooling.

Crimping Die Assembly 59993-1
Instruction Sheet
408-6775
27 MAY 10 Rev B
Stationary Die
(Indenter)
Screw
Ferrule Crimping
Chamber
Movable Die
(Anvil)
Center Contact
Crimping Chamber
Figure 1
1. INTRODUCTION
Tyco Electronics Crimping Die Assembly 59993–1 is
used to crimp Size 8 coaxial RF 50–ohm and non–
impedance matched straight pin and socket contacts
onto various types and sizes of coaxial cable.
The die assembly is used with Hand Crimping Tool
69710–1 or 69710–2, or 626 Pneumatic Tooling
Assembly 189721–2 or 189722–2 fitted with “C”–
HEAD Pneumatic Adapter 318161–1. The die
assembly can also be used with Pneumatic Tool
69365–8.
For cable–to–contact selection, refer to Catalog
82074. Refer to 408–2095 for instructions concerning
operation of the hand tool and 409–5862 for 626
pneumatic tooling assembly.
NOTE
i
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
2. DESCRIPTION (Figure 1)
The die assembly consists of a indenter (stationary
die) and anvil (movable die), both of which contain two
crimping chambers. The small crimping chamber
crimps the center contact, and the large crimping
chamber crimps the ferrule. Each die is held in the
tooling by a single screw.
3. CRIMPING PROCEDURE
Install dies according to the instructions packaged
with the tooling. Then proceed as follows:
NOTE
i
The tools are designed to accept interchangeable
crimping dies and are used to crimp a variety of
product. Make certain that the selected contact and
cable are compatible with the die assembly.
3.1. Center Contact
1. Prepare and assemble the center contact
according to 408–6755.
2. Position contact assembly in the center
contact crimping chamber so that the indenter
aligns with the port hole of the contact. See
Figure 2.
3. Close dies (according to the instructions
packaged with the tool) onto contact until the
indenter starts to enter the contact port hole.
Align the other port hole over the anvil.
NOTE
i
When using Pneumatic Tool 69365–8, pull the
handle (located on take–up attachment) forward to
close dies on contact.
4. Holding cable and contact in position, actuate
tool through a complete cycle to crimp the
contact.
5. Remove contact assembly from tool.
Figure 2
Indenter Entering
Contact Port Hole
Center Contact
Crimping Chamber
Anvil Aligned with
Contact Port Hole
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TOOLING ASSISTANCE CENTER 1-800-722-1111
All Rights Reserved
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PRODUCT INFORMATION 1-800-522-6752
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This controlled document is subject to change.
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visit our website at www.tycoelectronics.com
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LOC B