408-6765 Datasheet, PDF (1/4 Pages) Tyco Electronics – Crimping Dies 169404, used in Hand Crimping Tool

Crimping Dies 169404
Instruction Sheet
408-6765
(was IS 6765)
08 APR 09 Rev A
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Moving Die
(Note Color-Coded Dots
on Opposite Side of Die)
Stationary Die
WIRE
STRIP LENGTH
SIZE
(AWG)
DIA (Max)
INSULATION
COLOR
DOT
CODE
TERMINAL
Min
Max
SPLICE
Min
Max
PRODUCT
22-16
16-14
20-16 HD
12-10
16-14 HD
3.56 [.140]
4.32 [.170]
4.32 [.170]
6.35 [.250]
6.35 [.250]
Red
Blue
1
5.16 [.203] 5.94 [.234] 6.35 [.250] 7.14 [.281]
2
5.16 [.203] 5.94 [.234] 6.35 [.250] 7.14 [.281]
PIDG*
Terminals
Blue
2
5.16 [.203] 5.94 [.234] 6.35 [.250] 7.14 [.281]
and Splices;
Yellow
PLASTI-GRIP*
1
7.92 [.312] 8.74 [.344] 8.74 [.344] 9.52 [.375]
Terminals
Yellow W/Black Stripe
1
7.92 [.312] 8.74 [.344] 8.74 [.344] 9.52 [.375]
22
0.97-2.79 [.038-.110] Red W/Green Stripe
1
6.35 [.250] 7.14 [.281]
---
---
20
1.17-2.79 [.046-.110]
Red W/Red Stripe
1
6.35 [.250] 7.14 [.281]
---
---
18
1.42-2.79 [.056-.110] Red W/White Stripe
1
6.35 [.250] 7.14 [.281]
---
16
1.60-.3.30 [.063-.130]
Blue W/Blue Stripe
2
6.35 [.250] 7.14 [.281]
---
14
1.98-3.30 [.078-.130] Blue W/Green Stripe
2
6.35 [.250] 7.14 [.281]
---
12
2.41-5.08 [.095-.200] Yellow W/Brown Stripe
1
9.52 [.375] 10.31 [.406]
---
---
---
---
---
PIDG
Insulation-
Restricting
Terminals
10
3.02-5.08 [.119-.200] Yellow W/Yellow Stripe
1
9.52 [.375] 10.31 [.406]
---
---
Figure 1
1. INTRODUCTION
Crimping Dies 169404, used in Hand Crimping Tool
169400, are designed to crimp PIDG and
PLASTI–GRIP terminals, and PIDG “window” splices.
the tool (Instruction Sheet 408–6764) for information
concerning dies installation, crimp adjustments,
crimping procedures, and general information.
See Section 6, REVISION SUMMARY, for revision
information.
NOTE
i
The terminals and splices listed in the table in
Figure 1 and crimped with dies 169404 in Hand
Tool 169400 will meet the requirements of
Underwriters Laboratories, Inc. (UL) 46A
specifications.
NOTE
i
All dimensions on this document are in metric
units [with U.S. customary units in brackets].
Figures and illustrations are for reference only
and are not drawn to scale.
Read this instruction sheet for specific information
concerning the dies, applicable terminals, and wire
specifications. Read the instructions packaged with
2. DESCRIPTION
Each die assembly consists of a stationary die and a
moving die. Each die assembly is also divided into
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