408-4040 Datasheet, PDF (1/4 Pages) Tyco Electronics – 0.8mm CHAMP* Crimper Assemblies

0.8mm CHAMP* Crimper Assemblies
122842- 1, 122842- 2, and 122842- 3
Instruction Sheet
408- 4040
25 FEB 10 Rev C
Manual Arbor Frame
Assembly 91085- 2 (Ref)
Flat Head Cap
Screw (Qty: 2)
Setscrew
(Ref)
Adjustment Ring
(Ref)
Handle (Ref)
Socket Head Cap Screw
(Ref)
Rear Tool Stop
Tool Mount
Crimper
Frame Assembly
Slide Base (Ref)
Ram (Ref)
Cable Clamp
Spring
Slide Plate
Support
Block
Tool Stop (Ref)
Figure 1
1. INTRODUCTION
0.8mm CHAMP Crimper Assemblies 122842--1,
122842--2, and 122842--3 are designed for use in
Manual Arbor Frame Assembly 91085--2 (shown in
Figure 1) and are used to crimp metal backshell
assemblies onto 0.8mm CHAMP connectors. This
instruction sheet provides procedures for crimper
assembly installation, adjustments, crimping, and
maintenance and inspection. Refer to instruction
sheet 408--7777 for details concerning the operation
and maintenance of the arbor frame assembly.
Read these instructions thoroughly before using the
crimper assembly.
NOTE
i
All numerical values in this instruction sheet are
in metric units [with U.S. customary units in
brackets]. Dimensions are in millimeters [and
inches]. Figures are not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 8, REVISION SUMMARY.
2. DESCRIPTION (See Figure 1)
The crimper assembly consists of an upper and lower
tooling assembly.
The upper tooling assembly consists of a tool mount
and a crimper. The crimper is secured to the tool
mount, which is mounted to the ram of the arbor
frame assembly with the socket head cap screws
supplied with the crimper assembly.
The lower tooling assembly consists of a slide plate, a
support block, and a cable clamp spring. The lower
tooling assembly mates with the slide base of the
arbor frame assembly.
3. INSTALLATION OF CRIMPER ASSEMBLY
To install the crimper assembly, refer to Figure 1, and
proceed as follows:
DANGER ^{The frame assembly must be secured to a work}
bench to ensure stability during operation.
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