408-2433 Datasheet, PDF (1/8 Pages) Tyco Electronics – Remove assembly pins from mounting lugs as shown in Figure 1

Insulation Piercing
COPALUM* Terminal and
Splice Crimping Heads
Instruction Sheet
408-2433
(was IS 2433)
21 JAN 09 Rev A
1. INTRODUCTION
This instruction sheet provides instructions on product
application and Maintenance and Inspection for
Insulation Piercing COPALUM Terminal and Splice
Crimping Heads (68081 and 68082) used in
Pneumatic Tool 69015. These crimping heads are
used to crimp COPALUM Terminals and Splices on
No. 8 thru 6 film insulated solid aluminum or copper
wire or stranded copper wire.
NOTE
i
Do not use stranded aluminum wire.
Basic instructions on the use of these heads, wire
preparation, etc. are provided in Section 2,
INSTRUCTIONS. Section 3 features terminal or
splice Crimp Inspection Procedure. Section 4
contains a Maintenance and Inspection Procedure
which will enable you to establish a tool certification
program.
Crimping heads are coated with preservative to
prevent runt and corrosion. Wipe this preservative
from heads, particularly from the crimping areas. For
further instructions relative to the 69015 tool, refer to
the instructions packaged with the tool.
NOTE
i
All dimensions in this document are in millimeters
[with inches in brackets]. Figures and Illustrations
are for reference only and are not drawn to scale.
Reasons for reissue are provided in Section 5,
REVISION SUMMARY.
2. INSTRUCTIONS
DANGER
Avoid personal injury. Always keep fingers clear
of crimping jaws when actuating air tool. Do NOT
operate tool without having head installed and
latched in place.
Toggle Lever Shank
Thumb Control
Mounting Lugs
Assembly
Pins
Wire Size Plus
Crimp Symbol
Appear on
Surface of Anvil
Link(s)
Toggle Arm
Release Lever
Figure 1
2. Remove assembly pins from mounting lugs as
shown in Figure 1.
3. Pull toggle arm forward and insert toggle lever
shank of crimping head all the way into hole in
toggle arm until toggle lever snaps in place. See
Figure 1.
4. Align holes in crimping head links with holes in
mounting lugs.
5. Insert assembly pins.
6. Connect air supply to tool 586 to 689 kPa
[85 to 11 psi].
7. Tool is now ready for operation.
2.2. Crimping Head Removal
CAUTION
Disconnect tool from air supply.
!
2.1. Crimping Head Installation
CAUTION
Disconnect tool from air supply.
!
1. Remove assembly pins.
2. Lower head away from mounting lugs, twist
head 90° and remove from toggle arm.
3. Reinstall assembly pins.
1. Select the correct crimping head for the wire
Y ^{size being used. Wire size and the insulation}
piercing crimp symbol ( ) appear on one jaw as
shown in Figure 1.
2.3. Wire Selection/Loading
Solid aluminum or copper (or a combination of both)
and stranded copper conductors may be crimped in
the same wire barrel under the following conditions:
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TOOLING ASSISTANCE CENTER 1-800-722-1111
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*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
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visit our website at www.tycoelectronics.com
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