408-10129 Datasheet, PDF (1/4 Pages) Tyco Electronics – Refer to the specific tooling documents provided in Figure 4 for die installation information for those tools.

SDE Die Sets 1804039-1 and
1976357-1 for Raychem* DuraSeal*
Crimp Terminals and Splices
Instruction Sheet
408-10129
30 APR 09 Rev D
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Upper Die
NOTE
i
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only, and are not
drawn to scale.
Machine Screws
(M4 x 14.0)
2. DESCRIPTION
The 1804039–1 die set has three crimp sections and
the 1976357–1 die set has one crimp section which
are marked to identify the wire sizes used with the
products listed in the table in Figure 1. The AWG wire
sizes are 26–24, 24–22, 22–18, 16–14, and 12–10.
Lower Die
NOTE: Die set 1976357-1 has only one crimp nest.
Die Set
Part
Number
Raychem DuraSeal Terminals and Splices
Type
Color
Wire Size
mm²
(AWG)
Insulation
Range
Strip
Length
Red
0.5-1.0
[22-18]
1.40-4.00
[.055-.160]
Terminal Blue
1.5-2.5
[16-14]
2.00-4.60
5.5-6.5
[.080-.181] [.215-.255]
1804039-1
Yellow
Red
3.0-6.0
[12-10]
0.5-1.0
[22-18]
2.80-6.50
[.110-.255]
1.40-3.70
[.055-.146]
6.0-10.0
[.24-.39]
Splice
Blue
1.5-2.5
[16-14]
2.00-4.60
[.080-.181]
6.0-10.0
[.24-.39]
Yellow
3.0-6.0
[12-10]
2.80-6.50
[.110-.255]
10.0-13.0
[.39-.51]
1976357-1
Splice
Yellow
0.15-0.25
[26-24]
1.40-3.00
[.055-.118]
6.0-8.0
[.24-.31]
Green
0.25-0.35
[24-22]
0.90-3.00
[.035-.118]
6.5-9.0
[.255-.355]
Figure 1
3. DIE INSTALLATION
Refer to the specific tooling documents provided in
Figure 4 for die installation information for those tools.
Since each application tool is unique, each tool will
have their own specific instructions for die installation.
4. CRIMPING PROCEDURE
Strip the wire according to the dimensions listed in
Figure 1. The strip length is determined by the
terminal or splice and by the wire size. Do not nick or
cut the wire strands. Proceed as follows:
1. Close the tool handles until the ratchet releases.
Allow the tool handles to open fully.
2. While holding the terminal or splice in place,
squeeze the tool handles together just until the
jaws begin to close on the wire barrel. Make sure
the tool crimp jaws are centered on the crimp
sleeve wire barrel. Refer to Figure 2. Do NOT
deform the wire barrel.
3. Insert the stripped wire into the terminal or
splice making sure that the wire insulation does not
enter the wire barrel.
NOTE
i
Be sure the wire is stripped to the length
indicated in Figure 1.
1. INTRODUCTION
This instruction sheet provides information for SDE
Die Sets 1804039–1 and 1976357–1 which is
designed to crimp Raychem DuraSeal Crimp
Terminals and Splices. The die assemblies will fit into
the tools shown in Figure 4.
NOTE
i
For proper crimp location, make sure to position
the terminal or splice in the die set correctly. See
Figure 2.
4. While holding the wire in place, squeeze the tool
handles together until the ratchet releases, then
allow the tool handles to open fully. Remove the
terminal or splice.
E2009 Tyco Electronics Corporation, Harrisburg, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111
All International Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
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