408-10022 Datasheet, PDF (1/2 Pages) Tyco Electronics – Die Assembly

Die Assembly 1804018- 1
Instruction Sheet
408- 10022
31 AUG 09 Rev B
Nest
(Upper Die)
Cable Size Markings
Anvil
(Lower Die)
Pin
679231- 1
(Qty: 4)
Die Retention Screw
986964- 4
(Qty: 2)
TOOL FRAME
PRO--CRIMPER* III Hand Tool Frame
354940--1 (408--9930)
or
SDE PEW 12 Hand Tool Frame
9--1478240--0 (408--8851)
Figure 1
PRODUCT
1754518--1 to --12
1754519--1 to --12
1754520--1 to --12
1. INTRODUCTION
Die Assembly 1804018--1 is designed to be installed
into one of the tool frames listed in Figure 1 to crimp a
variety of expanded beam (EB) components of the
copnnector kits listed in Figure 1. Refer to the
instruction sheet (408--series) listed for information on
the tool frame.
NOTE
i
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
are not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
2. DESCRIPTION
The die assembly consists of a nest and an anvil.
When closed, the dies form two crimping chambers.
Each crimping chamber is marked with the
acceptable cable size. The cable sizes are 9.40 and
11.84 [.370 and .466].
3. DIE INSTALLATION
1. Close the tool handles until the ratchet releases,
then allow the handles to open FULLY.
2. Insert the upper die into the stationary jaw of the
tool. Align the holes, and insert a pin into each of
the outer holes of the die and into the jaw. Thread,
but do not tighten, the die retention screw through
the hole in the jaw so that the die is held in place.
3. Insert the lower die into the moving jaw of the
tool. Align the holes, and insert a pin into each of
the outer holes of the die and into the jaw. Thread,
but do not tighten, the die retention screw through
the hole in the jaw so that the die is held in place.
4. Slowly close the tool handles, allowing the dies
to mate and align. Continue closing the handles
until the ratchet makes the fifth “click,” then tighten
both die retention screws.
4. CRIMPING PROCEDURE
1. Squeeze the tool handles together until the
ratchet releases. Allow the tool handles to open
FULLY.
2. Place the product in the appropriate nest of the
lower die.
NOTE
i
For proper crimp location, make sure to position
the crimp sleeve in the nest according to the
instruction sheet for the connector.
3. Squeeze the tool handles together until the
ratchet releases. Allow the tool handles to open
FULLY.
4. Remove the product from the tool, and inspect
the crimp according to the instruction sheet for the
product. If the crimp cannot be made to conform to
inspection requirements, the tool and/or dies are
defective and must be replaced (refer to
Section 6).
CAUTION
!
Damaged product should not be used. If
damaged product is evident, it should be
removed and replaced with a new one. Product
should not be re- terminated.
5. MAINTENANCE AND INSPECTION
The dies will perform properly as long as: (1) the
product specified is correct for the application, (2) the
die assembly has been measured to ensure that the
openings are correct, and (3) the dies bottoms.
E2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER 1- 800- 722- 1111
All International Rights Reserved
PRODUCT INFORMATION 1- 800- 522- 6752
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
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