CA-KE Datasheet, PDF (4/4 Pages) ITT Industries – Industrial Military

MIL-C-5015 Type Firewall Connectors
CA-KE
Assembly Instructions
1. Disassemble the connector. See Figure 1 for
component parts relationship for reassembly
after wiring.
*2. Remove ceramic retaining ring from contact
by sliding the retaining ring back, compress-
ing the bushing until the ring can be slipped
away from the contact (see Figure 2).
3. ^{Crimp pin or socket contact to wire.}
4. Slip endbell or ferrule retaining nut (whicheve-
er is used) over wire bundel (see Figure 3).
5. Slip ferrule over wire bundle (see Figure 3).
6. Push contact (pin or socket ) thru rear of
grommet and rear insulator. (Note that the
contact is inserted into the end of the grom-
met that shows the layout identification.)
Contact should extend sufficiently to accom-
plish Step 7.
7. After the wired contacts have been inserted ^{Fig. 1}
thru the rear insulator and grommet, install
the ceramic contact retaining ring (Figure 2).
Slip on the small diameter of the contact
CONTACT
CERAMIC
RETAINING
RING
RUBBER
BUSHING
(diameter B). Push the ceramic ring up and
onto the larger diameter of the contact (diam-
eter A). The ceramic ring should then be in
place. The rubber bushing (which is already on
the contact) compresses to allow this as-
sembly, and also keeps the ceramic ring in
ENDBELL
O RING
FERRULE
BARRIER MUST BE TOWARD
REAR OF CONNECTOR
GROMMET
REAR INSULATOR
FRONT INSULATOR
place after assembly.
SHELL
8. Seat each contact individually in rear insulator
(see Figure 4), Pulling rear insulator so it is ^{Fig. 2}
tight against the grommet.
DIAMETER A
DIAMETER B
9. Assemble front insulator onto engaging end
of contacts.
CERAMIC RETAINING RING
10. Slide ferrule down wire bundle over grommet,
SILICONE BUSHING
making sure that grommet is lubricated per
assembly drawing (see Figure 4).
11. Insert this assembly into shell or barrel
CERAMIC RETAINING RING
CERAMIC RING IN PLACE
(whichever is applicable) being careful to
polarize correctly.
12. ^{Slide endbell or ferrule retaining nut down} _{Fig. 3}
wire bundle and screw onto shell/barrel.
When properly assembled the layout identifi-
CONTACT
O RING
cation will be visible.
REAR INSULATOR
*NOTE: For CA-KE Assembly it is not neccessary to remove the ceramic retaining ring used on size 16 and 12 contacts for CA-KE
providing that the crimp tool M22520/1-01 is used with the TH118 turret. However, the formica ring must be removed if using the
crimp tools.
When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica retaining ring for sizes 16 and
12 contacts must be removed. For sizes 8, 4, and 0 contacts, the ceramic or formica retaining rings must be removed before
crimping.
Contacts, Crimp Tools, Contact Part Numbers
GROMMET
FERRULE
ENDBELL OR
FURRULE RETAINING
NUT
Fig. 4
FRONT INSULATOR
REAR INSULATOR
FERRULE
AFTER ATTACHING CONTACT
RETAINING RING AND BUSHING
SEAT CONTACT IN REAR INSULATOR
C' BORE BY PULLING EACH
INDIVIDUAL WIRE IN
INDICATED DIRECTION.
PULL
CONTACT
LAYOUT IDENTIFICATION ON
THIS SURFACE
GROMMET
RING RETAINER BUSHING
CONTACT CONTAINING RETAINING
Contacts and Crimp Tools
Contact Size
Part Number
Wire Accomm.
Crimp Tool
16 Pin/8S-16S
030-1133-000
16-18-20 M22520/1-01 or MS3191-1
16 Pin/12-36
030-1082-000
16-18-20 M22520/1-01 or MS3191-1
16 Socket/8S-16S
031-0731-000
16-18-20 M22520/1-01 or MS3191-1
16 Socket/12-36
031-0706-000
16-18-20 M22520/1-01 or MS3191-1
12 Pin
030-1134-000
12-14
M22520/1-01 or MS3191-1
12 Socket
031-0732-000
12-14
M22520/1-01 or MS3191-1
8 Pin
030-1135-000
8
CBT600B or CBT600
8 Socket
031-0733-000
8
CBT600B or CBT600
4 Pin
030-1212-000
4
CBT600B or CBT600
4 Socket
031-0770-000
4
CBT600B or CBT600
0 Pin
030-1734-000
0
6BT600B
0 Socket
031-0975-000
0
6BT600B
* Crimp heads are applicable for contact sizes 8, 4, and 0.
Locator
TH118 Turret/L16-3191-2
TH118 Turret/L16-3191-9
TH118 Turret/L16-3191-2
TH118 Turret/L16-3191-11
TH118 Turret/L12-3191-5
TH118 Turret/L12-3191-1
CCHP8-7
CCHP8-7
CCHP4-7
CCHP4-7
CCHP0-7
CCHP0-7
Crimp Head*
-
-
-
-
-
-
CCH8-1
CCH8-1
CCH4-1
CCH4-1
CCH0-1
CCH0-1
Contact Assembly Kit With
Retaining Ring and Bushing
Contact Size
Kit Part Number
16 Pin/8S-16S
038586-0000
16 Pin/12-36
038588-0000
16 Socket/8S-16S
038587-0000
16 Socket/12-36
038589-0000
12 Pin
038590-0000
12 Socket
038591-0000
8 Pin
038592-0000
8 Socket
038593-0000
4 Pin
038594-0000
4 Socket
038595-0000
0 Pin
031-1176-000
0 Socket
031-1177-000
Dimensions are shown in inches (millimeters).
Dimensions subject to change.
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