10-552944-159 Datasheet, PDF (44/54 Pages) Amphenol Corporation – Subminiature Cylindrical Connectors

Tri-Start
application tools
The following data includes information pertaining to the appli-
cation tools which have been established for crimping, inserting,
and removing contacts incorporated in the TV, CTV and MIL-
DTL-38999 Series III connectors. For additional information on
coax, twinax and triax contact tools see catalog 12-130.
All crimping tools included are the “full cycling” type and when
used as specified in the installation instructions (L-624 and L-
844) covering the TV, CTV and MS series connectors, will pro-
vide reliable crimped wire to contact terminations. There is a
possibility of additional crimping tools other than those included
being available at present or in the future for this specific appli-
cation.
CRIMPING TOOLS
Contact
Crimping
Turret Die
Contact
Size/Type
Tool
or Positioner
Size/Type
12 Pin and Socket
M22520/1-01
M22520/1-04
8 Coaxial Inner
16 Pin and Socket
M22520/1-01
M22520/1-04
Pin and Socket
M22520/7-01
M22520/7-04
20 Pin and Socket
M22520/1-01
M22520/1-04
M22520/2-01
M22520/2-10
8 Coaxial Outer Pin
M22520/7-01
M22520/7-08
and Socket
22D Pin
M22520/2-01
M22520/2-09
M22520/7-01
M22520/7-07
22D Socket
M22520/2-01
M22520/2-07
16 Coaxial Inner
M22520/7-01
M22520/7-05
Pin and Socket
8 Twinax Center
M22520/2-01
M22520/2-37
16 Coaxial Outer
Pin and Socket
Pin and Socket
8 Twinax Intermediate M22520/5-01
M22520/5-200
12 Coaxial Inner
Outer Pin & Socket
Pin and Socket
Where 2 or 3 tools are listed for a contact size, only one tool and its die or
positioner are required to crimp the contact.
12 Coaxial Outer
Pin and Socket
The above crimping tools and positioners are available from the approved tool
10 (Power)
manufacturer.
INSERTION TOOLS
Crimping
Tool
M22520/2-01
M22520/5-01
M22520/5-01
M22520/10-01
M22520/2-01
M22520/4-01
M22520/2-01
M22520/31-01
TP201423
Use with
Contact
Size
Plastic Tools
MS
Part Number
Color
Metal Tools
Angle Type
Straight Type
MS
Proprietary
Proprietary
Part Number
Part Number
Part Number
Color
10 (Power M81969/14-05* Gray / (White)
M81969/8-11
†
†
Green
12
M81969/14-04* Yellow / (White) M81969/8-09
11-8674-12
11-8794-12
Yellow
16
M81969/14-03* Blue / (White)
M81969/8-07
11-8674-16
11-8794-16
Blue
20
M81969/14-10* Red / (Orange)
M81969/8-05
11-8674-20
11-8794-20
Red
22D
M81969/14-01* Green / (White) M81969/8-01
11-8674-24
11-8794-24
Black
8 Coaxial
None Required
8 Twinax
None
M81969/46-06**
None
Red
Turret Die
or Positioner
M22520/2-31
M22520/5-05
Die Closure B
M22520/5-41
Die Closure B
M22520/10-07
Die Closure B
M22520/2-35
M22520/4-02
M22520/2-34
M22520/31-02
1716P-1
REMOVAL TOOLS
Use with
Contact
Size
10 (Power)
Plastic Tools
MS
Part Number
Color
M81969/14-05* (Gray) / White
For Unwired
Contacts
Proprietary
Part Number
†
Metal Tools
Angle Type
Straight Type
MS
Proprietary Proprietary
Part Number Part Number Part Number
Color
M81969/8-12
†
†
Green / White
12
M81969/14-04* (Yellow) / White 11-10050-11 M81969/8-10 11-8675-12 11-8795-12 Yellow / White
16
20
22D
8 Coaxial
8 Twinax
M81969/14-03*
M81969/14-10*
M81969/14-01*
M81969/14-12
M81969/14-12
(Blue) / White 11-10050-10
(Orange) / Red 11-10050-9
(Green) / White 11-10050-7
Green
None
Green
None
M81969/8-08
M81969/8-06
M81969/8-02
None
M81969/46-12**
11-8675-16
11-8675-20
11-8675-24
11-9170
11-9170
11-8795-16 Blue / White
11-8795-20 Red / Orange
11-8795-24 Green / White
DRK264-8†† N/A
N/A
N/A
The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside
diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those
specified, the plastic tools must be used.
* Double end insertion/removal tool.
† To be determined.
** Twinax insertion tools are available only in a straight type, metal version.
42
†† Contact Daniels Manufacturing Co.
for availability.